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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術(shù)仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領域?qū)儆谛屡d行業(yè)，相關(guān)應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應包括調(diào)整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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Quantum Power Supply 電源模板

284-PWRM24A-M12 Power Cable, Patch,Shielded,M24, 12m

CJ1G-CPU43H CPU單元I/O點數(shù)960，20K程序容量，最多二個擴展機架。

1492-REC20G IEC GFCI Rcpt, 20A, Din Rail Mtg

總線插頭 6ES7972-0BA41-0XA0 RS485 總線插頭， 12MBd 35? ，不帶編程接口

變送器 3RS20 41-1GW50

1497-M-HXDX-0-N Control Circuit Transber

1606-XLE960MX-3N 480VAC Input 48VDC Out 20A Power Supply

1764-LRP MicroLogix 1500 Processor

188-K3D630-N Miniature Circuit Breaker 63 A

194L-HE6A-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF09 9 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S09 Kinetix Drives 9m Standard Cable

BQ2320-ACC PWR SUPP MOUNTING KIT

GC647SCDK001 GCScheduler API Developers Kit

IC200PBI001 Remote I/O Profibus DP network interface unit

IC646PPD935 PA-70 with 935 CPU - DC

IC647NCA910 CIMPLICITY Change Approval for 10000 Point Server

IC690CBL003 12-Inch Male to Female Extension Cable.

IC697VPC463RR Plug & Play PC Coprocessor, 486DX2/66, 16 Mbytes

IC800STI105S1 5 amp 115 VAC S2K stepper controller

SLC/1746 System 1746-A13 13-SLOT CHASSIS-MODULAR HARDWARE STYLE

Industrial Computers 6181P-17NP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Operator Interface 2711-K5A20L1 PV550 MONOCHROME KEY, ENET & RS232 PRINT

Support 9301-2SE2100FRS SUPT RENEWAL CONTRACT FOR 93012SE2100F

Support 9500-CPAKMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKMEN

ControlNet Products 2711P-K15C15B1 PV PLUS 1500, KEYPAD, CNET, AC PS, STD MEM

RSI Software Products 9301-2SE2500ZHU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BEPNT30U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 30

Motion Control MPL-A520K-MJ24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S07 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,7M

GABK2D100S2P/SE QUICKPANEL 6" STN W/SER GE LABEL

IC641SWC713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI216D2 16 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN25/E Prof Shop Floor SPC Admin 25 Usr w/ eSig