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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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20BE125A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540AN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF029-EL PowerFlex 520 29.2A 600V EMC Filter Kit

2711P-RW3 PanelView Plus Accessory

FRN 1 5 P11S-4CX 2 3 KVA 30A 15 KW 3相AC380V/50Hz/60Hz

1492-JD3-W 2.5 mm Double Level Terminal Block

1492-W3 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40752BB44

工藝型 CPU 6ES7 511-1UK01-0AB0 CPU 1515TF-2 PN，750 KB 程序，3 MB 數(shù)據(jù)；30 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT

156-B20AB1 20 A Single Phase Solid State Contactor

1746-F3 SLC Power Supply Fuse

1786-FS60 ControlNet Fiber Optic Cable

193-T1AB32 2.3-3.2 A IEC Bibllic Overload Relay

20-FR09104 PowerFlex 700H/S Cover Kit

2090-CSBM1DF-14AA04 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNADC0 PowerFlex 70 AC Drive 20A

GA647TDV935 Proficy GlobalCare Assist for CIMPLICITY HMI Server 35,000 I/O Development and Runtime System

GP647IFPRRN00075 GCP iFIX Profsnl SCADA 75 I/O Run

IC600CB500RR Arithmetic Control Module - ALU2

IC647HSTCS150KM Historian Enterprise Corporate Server 150000 Points (M4 Key)

IC647TRT915 CIMPLICITY HMI Server 1500 I/O Runtime System

IC693PWR322LT Power Supply, 24/48 Vdc, Standard (LT)

IC756MDV010J-97 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.7

MicroLogix 1000/1761 System 9399-RL50GRIT RSLOGIX 500 GETTING RESULTS GUIDE (ITALIAN)

PLC-5/1771 System 1771-NOC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15 SINGLE MEDIA ADAPTER FOR CONTROLNET

Communications 9351-WESRT INTERCHANGE FOR WINDOWS RUNTIME

Operator Interface D6190-6.5.32 CONTROLVIEW TEXAS INST. USERS MANUAL

Support 9358-BA03S SUPT RENEWAL CONTRACT FOR 9358BANT03ENE

Support 9392-CDRSR SUBSCRIPTION RENEWAL FOR DATADISC CD

RSI Software Products 9324-RL0100FRE RSLOGIX 500 STARTER FRENCH CD

RSI Software Products 9301-2SE3500U2R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 1500 TO 100K

RSI Software Products 9356-STD2300U1R UPGRADE: OUT-SUPT: RSSQL STAND.150 TAG TO 1500 TAG

Motion Control Y-1002-1-H00AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,0.91KG

5003S Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. NEMA 4

IC200CHS101 I/O INTERPOSING DISCONNECT SYTLE, 16 PT

IC694MDL734 OUTPUT MODULE 125VDC 1AMP 6 POINTS ISOLATED POS/NEG LOGIC

MSI-WEB-10 Web or Excel Reporting Clients 10 Pack

VSPCSE-ADMIN50 VisualSPC SE Administration Bundle includes Attributes, Analyst, Desig ner, Wizard, Importer and Reports. 50 license pack.

20BD052A0AYNAEC0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0H204 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140NWM10000 Quantum TSX QUANTUM FCHMI MODULE

290E-FBP-G2 Direct Online Starter

LY4J 24VDC，110VAC，220VAC，4開4閉，觸點(diǎn)10A

1492-SPM2C200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW30281BB14

電機(jī)啟動(dòng)器 3VU16403MM00

150-F201NZD SMC Flex Smart Motor Controller

1732DS-IB8 Guard I/O 8 Point Digital Comb Module

1771-P4R 1771 Power Supply

193-EECB E1 Plus 1-5 A IEC Overload Relay

199-LF1 Terminal Lugs

2090-CPWM7DF-08AA20 MP-Series 20m Standard Power Cable

2094-XNLIM-2 Kinetix 6000 Connector Set

EDS-308-M-SC-T C1 D2 7-port 10/100, 1 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1277 Genius Modular Redundancy User's Manual

IC220ACC101 MOTOR STARTER BRAKE MODULE AC/DC

IC647BWI005 Batch Opt: WorkInstruction Pilot Server Pak (5 Units)

IC647PRTKIT002M Proficy Portal Enterprise Edition Starter Kit 2 User (M4 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

Communications 1788-CN2DN CONTROLNET TO DEVICENET LINKING DEVICE

Operator Interface 2711-NM216 16MB FLASH ATA MEMORY CARD

Support 9302-RT15R SUPT REINSTATEMENT CONTRACT FOR 9302RT15

Support 9324-RL5300ENR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300EN

DeviceNet Products 1403-NDNET COMMUNICATION MODULE (DEVICENET)

RSI Software Products 9301-2SE3353ITE RSVIEW32 RUNTIME 5K WITH RSLINX (ITALIAN)

RSI Software Products 9326-AD25USENE AUTOMATION DESKTOP25 USER

Motion Control MPG-A010-031S22 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,SINGL,230V

Silver Series 1770-HT16 HART 16 CHANNEL NON-ISOLATED TERMINAL BLOCK

HE693OIU077 Operator interface (89mm x 152mm x 54mm) with 2 line x 20 character VF display.

IC660BBR100 Block Relay Output Normally Closed 16 Circuits

QPI3D200E2P/B QUICKPANEL MONOCHROME 9" BLANK

ST-5114 STXi High Speed Counter module, 4 Channel, 24VDC, 50Khz

20BC170A3NYNACC0 PowerFlex 700 AC Drive 20B

20F1AGD248AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3F104 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

140DDI15310C Quantum DC IN 5V TTL 4X8 CC

284D-FVD2P3Z-10-CR-SB DeviceNet Variable Frequency Drive

E3JM-R4M4 4m,反射式, 觸點(diǎn)輸出3A 電源:24-240V AC/DC

1492-SJ6A-50 IEC Term Blck 50 pole Side Jumper

人機(jī)界面 6ES7901-1BF00-0XA0 RS232 下載電纜

6ES78331FC000YX2

1497B-A13-M11-0-N Control Power Transber

1606-XLS240F AC or DC Input 48 to 56VDC Out 240W PS

1769-CRR1 CMPLX 0.3 m Right to Right Bus Exp Cable

188-K4D400 Miniature Circuit Breaker 40 A

194R-D630-1753 Disconnect, Fused, Din-Type, 630 A

2090-CPBM7DF-12AA07 MP-Series 7m Power and Brake Cable

2090-XXNPMP-16S04 MP-Series 4 m Length Power Cable

CBL-15-MP-30 Power cable for MTR-1N splashproof stepping motors. 30 feet

GF-0196/OBG Connecting FlashCable to Brown & Sharpe Digit Dial plus (Owens Brockwa y OEM).

IC200TBX114 Tool box, 14 point (IC200UDR001) 24VDCIn/Relay Out, AC Powered (requires AC power), V ersaMax DataPanel DP45 (requires 24VDC supply) with Programming software and cables, (IC640VPS 00, IC752DDZ000, IC200CBL555, IC646MPM001)

IC646TBSPMPS100 Smart Process Monitoring Process+ server 100 loops

IC647NRP000 CIMPLICITY HMI Recipes Option

IC693ACC319 Spare Parts Kit (I/O, CPU, PCM)

IC752BDT000RR Datapanel 240T, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock.

IC800VMCE1200 Encoder cable for 1 kW to 3 kW VersaMotion servo motors- 20 meter

SLC/1746 System 1746-OV16 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-1ACPS AC POWER SUPPLY 1U STANDARD

Application-specific products 6556-SPLS PROGRAMMABLE LIMIT SWITCH SOFTWARE FOR THE SLC

Operator Interface 2711-B6C16L1 PV600 COLOR KEY&TOUCH, DF1 & RS232 PRINT

Support 9301-2SE2300ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2300ZH

Support 9307-EM643PXS SUPT RENEWAL CONTRACT FOR 9307EM643PXENE

DeviceNet Products 1734D-IB16S 24 VDC 16 IN, DNET COMMS, SPRING

RSI Software Products 9301-2SE250PTU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT30UB1R UPGRADE: OUT-SUPT: RSBATCH 30 UNITS TO BUNDLE

Motion Control MPL-B320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V

Motion Control 2090-MPPC-S KIT CONNECTOR,POWER STRAIGHT MF

GFK-0585 Series 90 PLC SNP Communication's Driver Reference Manual

IC641VPS950 VersaPro Standard Edition 50 Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-21280698 Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, Win98, no expansion slots

PSPC-DC5/E-220L Prof Shop Floor SPC DC 5 User eSig 220v

20BC015A0AYNANC0 PowerFlex 700 AC Drive 20B

20F11FC015JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAP1300 CONKIT,K5500,CAP MODULE

2711P-RBB10 PanelView Plus Accessory

280-PWRM35H-M20 ArmorConnect 3-PH Power Media trnk cable

CQM1-PR001-E 編程器?（配1.5米連接電纜）如需連CQM1H系列CPU,需加CS1W-CN114

1492-N22 TERM BLCK Rigid MTG Rail

通訊處理器CP 6GK7 343-1EX21-0XE0 "CP343-1 工 業(yè) 以 太 網(wǎng) 通 訊 處 理 器10/100Mbit/s,RJ45 接口"

行程開關(guān) 3SE53222SE22

TIA 博途 WinCC 選件 6AV2107-0KP00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 150 Clients

1585J-M8HBJM-2M5 RJ45 Ethernet Media