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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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DT1000-16B 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualSPC ShopFloor, (1) A-681 Security Key and (1) GP-2 102NT Digital GagePort.

GFK-1006 Series 90-70 State Logic Control System User's Manual

IC210MDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs (analog bs can be wired as digital 24VDC bs), Expandable, with LCD/Keypad. Support Modbus Slave on module.

IC647BCP000 Batch Client Pak

IC647PRTEE100C Proficy Portal Enterprise Edition Client Pack 100 User (M1 Key)

IC693CPU351RR CPU 351 Module (4K I/O, 8 Racks)

IC754VSI06STD View Intermediate 6 inch STN Touch DC

MSI-EFF-10 Efficiency Management Clients 10 Pack

SLC/1746 System 1746-RL56 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OVP16

Distributed I/O 1734-RTBCJC REPL SCREW TERM BLK CJC REPL SCREW TERM BLK CJC

Application-specific products 9307-EM83PXENE RSENERGYMETRIX 3RD PARTY OPC (0 - 8 METERS)

Operator Interface 2711-NC22 10METER RS232 CABLE, PV TO MICROLOGIX

Support 9302-LLFR SUPT REINSTATEMENT CONTRACT FOR 9302LLF

Support 9510-PBCENR SUPT REINSTATEMENT CONTRACT FOR 9510PBCEN

DeviceNet Products 1784-CPCIDS COMPACT PCI TO DEVICENET INTERFACE

RSI Software Products 9301-2SE3350U1 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 150 TO 5000

RSI Software Products 9307-RSPDEVD RSPOWER CONFIG RNTM FOR AB PM1,PM2 MONITOR DEVICE

Motion Control MPL-SSN-A6B6 KIT,SHAFT SEAL,FOR MPL-A6XXX AND MPL-B6XXX MTRS

Silver Series 1747-DEMO-4 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

HE693DAC410 4ch., +/-10Vdc Analog Output Module, 2000Vac Isolation, 14-bit resolution

IC647WMI320 Workstation Interface (WSI) for PS/2, Series 90 Serial

QPH-DEM-S02 QUICKPANEL DEMO 6" STN HAND HELD

ST-4114 STXi analog output module 4 Channels, 0~20mA,, 12bit

20BC140GJANNANC0 PowerFlex 700 AC Drive 20B

20F1AGC170JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-D8P7F104 PowerFlex 4 3.7 kW (5 Hp) AC Drive

140DAI44000C Quantum 開關(guān)量 AC 輸入, 16點(diǎn), 48 VAC, 隔離, CC

284D-FVD1P4Z-10-CR-SB DeviceNet Variable Frequency Drive

CJ1W-ETN11 以太網(wǎng)單元

1492-RTB8N 8-Pole Screw Style Rtb Plug

WinCC 上位監(jiān)控軟件 6AV6381-1BH06-0DV0 "WinCC?V6.0 RT?8K （8K 外部變量）"

變送器 3RS17212ET00

1497A-A9-M6-3-N 500VA 220x440-120V 60Hz w/Fuses CPT

1606-XLPRED 1606 Power Supply

1768-L45S Compact GuardLogix CPU L45S 3M/1M

188-K4C500 Miniature Circuit Breaker 50 A

194R-60-NN 194R 60A 4th Pole Module

2090-CPBM7DF-10AF07 MP-Series 7 m Length Pwr and Brake Cable

2090-XXNPMP-14S04 MP-Series 4 m Length Power Cable

CBL-13-ET-30 Encoder cable for MTR-1300 or MTR-1N series stepping motor. 30 feet

GC647WFL000 Proficy GlobalCare Complete for Proficy Workflow - Site License

IC200PWR201LT POWER SUPPLY 12VDC INPUT (LT)

IC646TBLSS250K Proficy Troubleshooter for Inbligent Historian for Hist 250000 Points

IC647NHR000 CIMPLICITY HMI HOST REDUNDANCY Option (must be purchased for both the primary and secondary)

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC3 02) will enable PAC Controllers, Series 90-30 <(>&<)> Series 90-70 CPUs (except CPU374) to go up to 75 months (refer to RX3i and RX7i user manual for exact length of data retentio

IC698PSA350 RX7i Power Supply 350Watt 85-264VAC

IC800VMCB200 Motor power and brake power cable for 200 W to 750 W VersaMotion servo motors- 20 meter

SLC/1746 System 1746-IV16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14P2KH VERSAVIEW NON-DISPLAY COMPUTER, 14 SLOT

Application-specific products 6556-SCBDC PROGRAMMABLE PRESS CONTROL KIT FOR DC I/O

Operator Interface 2711-T5A20L1 PV550 MONO TOUCH, ENET & RS232 PRINT

Support 9301-2SE2200ZHS SUPT RENEWAL CONTRACT FOR 93012SE2200ZH

Support 9307-10KMGDBCS SUPT RENEWAL CONTRACT FOR 930710KMGDBCENE

DeviceNet Products 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

RSI Software Products 9301-2SE250ITU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BIZUC4PENE RSBIZWARE UNLIM RUNTIME CLIENT + 4 CPU SQL SERVER

Motion Control MPL-B310P-RK24AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-XXNPY-16S04 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,4M

GEK-96615 Genius Demo Case User's Manual

IC641SWP709 C Toolkit for Series 90-70 (Standard)

IMC-316D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 6 Amp

PSPC-DC100L Prof Shop Floor SPC DC 100 User

20BC011A0AYNANC1 PowerFlex 700 AC Drive 20B

20DM208N0NNNBCANE PowerFlex 700S AC Drive 20D

2198-H040-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAAT15 PanelView Plus 7 Series Accessory

280-PWRM35G-M1 ArmorStart Three-Phase Power Media

CQM1H-CPU61 主機(jī)，最大I/O點(diǎn)；512點(diǎn)，程序容量；15.2K字 帶RS232C口

1492-MS8X12V71-80 Connection Products

模擬量輸入/輸出模塊SM 6ES7 332-5HB01-0AB0 AO/2 通道，電壓、電流，光電隔離，20pin 前連接器

行程開關(guān) 3SE53220SG22

運(yùn)行版軟件 6AV2105-4RR04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 153600 PowerTags -> WinCC Runtime 專業(yè)版 153600 PowerTags V14

1585J-M8FBJM-2 RJ45 Ethernet Media

1756-RMC3 ControlLogix 3 m RM Fiber Optic Cable

188-K1D250 Miniature Circuit Breaker 25 A

194E-Y32-1756-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF07 Kinetix 7m Extension Cable

2090-UXNFM-S09 Ultra Series 9m Feedback Cable

BC646TRT700 Server 700 I/O Runtime System with Proficy GlobalCare

GC647IFPLRNUNLMT GCC iFIX Plus SCADA Unlmt Run

IC200CBL601 Cable expansion shielded 1M 2 connectors