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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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1606-XLSBATASSY2 1606 Power Supply

1769-L19ER-BB1B CompactLogix L19 1MB Memory Controller

190E-AND2-CB16X 1.0-1.6 A Economy Starter W/Ckt-Bkr

194R-J30-1753S-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AF04 MP-Series 4 m Length Pwr and Brake Cable

2090-XXNPT-16S03 Kinetix Drives 03m Standard Cable

CBL-3T-MB-10 Power/brake cable for MTR-3T50 or MTR-3T60 series servo motors. 10 feet

GF-0903R Connecting FlashCable to Fischerscope, Mahr, Metronics, OGP, RAM, Sens otec, Weightronix.

IC200UAL004 23 point PLC, (13) 12VDC In, (10) Relay Out, (2) Analog In and (1) Ana log Out, 12VDC Power Supply, Battery (IC200ACC403) is required for lon g term data rentntion and Real Time Clock. Battery not included.

IC646TDV000 Unlimited I/O Point Development System

IC647NWV000 CIMPLICITY HMI WebView

IC693ALG222 Analog Input, Voltage 16 Single/8 Differential Channels

IC752CMO201 Modicon 984 9 pin cable for DataPanel 150/160/240

IC800VMM10LBKSE25 1 kW VersaMotion servo motor with 24 VDC holding brake (3.18 Nm)

SLC/1746 System 1746-BTM BARREL TEMPERATURE MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-FD144 FLOPPY DISK DRIVE

Application-specific products 1403-MM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C20 PV600 COLOR KEY, ENET & RS232 PRINT

Support 9301-2SE2500ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500IT

Support 9380-RSB2500S SUPT RENEWAL CONTRACT FOR 9380RSB2500

DeviceNet Products 1734-OE2C 24V DC 2 CHANNEL ANALOG CURRENT OUTPUT MODULE

RSI Software Products 9301-2SE3103PTE RSVIEW32 RUNTIME 150 WITH RSLINX (PORTUGUESE)

RSI Software Products 9358-BPC30U1R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 03 TO 30

Motion Control MPL-B430P-MJ22AA MOTOR,SERVO,6.55 NM,5000RPM,MULTI,460V,6.4KG

Motion Control 2090-SCEP10-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,10.0M

GFK-1004 TCP/IP Ethernet Communications for the Series 90-70 User's Manual

IC646MDC075 Logic Developer - PC & View 75 Tag Runtime & Development System

MSF Obsolete - CONFIGURATION SOFTWARE WITH CABLE

QDA-EDT-001 QuickDesigner Advance (includes download cable)

20BC022A3AYNADC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC2P1JA0NNNNN PowerFlex 753 AC Packaged Drive

21G11PC1K0JN0NNNNN-HD-L1-P3-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDK12CK PanelView Plus Display Module

280D-F23B-25D-RR-3 ArmorStart Direct Online Starter

C200HE-CPU11-E CPU單元 內(nèi)存3.2K最大I/O點(diǎn)數(shù):640點(diǎn)

1492-PBC4 Power Distribution Block Accessory

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變送器 3RS18002HW00

TIA 博途 WinCC 選件 6AV2107-0HA00-0BB0 SIMATIC WinCC Recipes + Logging for Runtime Advanced

1585J-M8PBJM-30 RJ45 Ethernet Media

1760-L20BBB-EXND Pico 20 Point DC Controller

188-K2D040 Miniature Circuit Breaker 4 A

194L-E12-2255 12A 194L Load Switch

2090-CNSSPRS-AA25 Kinetix 6000M network cable

2090-XXLF-375B Kinetix 6000 Line Filter

BC647OEM0100B OEM Edge Program - iFIX

GC647IPWRSTDV00300M iPower Option - Std 300 I/O Dev Globalcare Complete part

IC200DTX450 Operator Interface with up to 200 stored messages. 2 x 16 character L CD backlight display and 6 function keys.

IC646NEF000 FLOPRO/FloNet Communications

IC647IGS075 IGS:Industrial Gateway Server 75 point limit on Basic drivers

IC670MDL641 48VDC Pos./Neg. Logic Input, 16 Point, Grouped

IC697MDL254 48 Vac Input (32 Points)

IC800SLCFLYV030 Flying lead cable to connect any 1 kW to 5 kW SL series amplifier I/O to a 3rd party controller. 3 meters

ControlLogix/1756 System 1756-CNBR CONTROLNET REDUNDANT BRIDGE MODULE

Industrial Computers 6182H-12KRH4D VVCE 1250, KEYPAD, STD MEM, ENET, DC

Process Control 1757-PFBUL020 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL01 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

Support 9357-DNETL3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETL3

Support 9361-TOOLSS SUPT RENEWAL CONTRACT FOR 9361TOOLS

ControlNet Products 1734-IE2V 24V DC 2 CHANNEL ANALOG VOLTAGE INPUT MODULE

RSI Software Products 9301-2SE2403 RSVIEW32 WORKS 32K WITH RSLINX

RSI Software Products 9323-LOOP02ENE RSLOOP OPTIMIZER WTH RSLX

Motion Control MPL-A420P-SK24AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-R15 CABLE,ULTRA, NON-FLEX,RT ANGLE,15M

CBL-141-2 Cable. SIMATIC T.I. 335 Serial Port (RS-232)

IC609SJR101RR UL Listed Series One Junior 115Vac Input/Output

IC800SLA0101 100W, 115 VAC SL Servo Amplifier

OC647IFGLBLCLN005M-55 iFIX WebSpace Client v5.5 - Additional 5 Users

20AD2P1A3AYNACC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DC8P7A3EYYAEAUE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD495RA0NNN PowerFlex 495 A DC Drive

2711-NL5 PanelView 600 Replacement Backlight