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電子產(chǎn)品的機(jī)器大規(guī)模生產(chǎn)帶動(dòng)了SMT蓬勃發(fā)展,貼片機(jī)的廣泛運(yùn)用又對(duì)SMD電子元器件規(guī)?；瘶?biāo)準(zhǔn)封裝提出了進(jìn)一步的要求.把SMD元件放入載帶,再用蓋帶通過(guò)封裝的辦法封裝起來(lái)就是常說(shuō)的編帶.因?yàn)榫帋C(jī)的控制方式簡(jiǎn)易,早前的遍帶機(jī)是用繼電器搭起來(lái)的控制系統(tǒng)控制的.

　　半自動(dòng)編帶機(jī)

　　后來(lái)隨著PLC和單片機(jī)控制板的價(jià)格下降,越來(lái)越多的編帶機(jī)采用了PLC或單片機(jī)板+普通按鈕的控制方式.只是單片機(jī)控制板給人簡(jiǎn)易,不穩(wěn)定的感覺(jué),所以用PLC的編帶機(jī)廠商還是要多些.后來(lái)由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機(jī)控制箱面板上的按鈕就大大減少了,同時(shí)接線也方便許多.上面說(shuō)的都是半自動(dòng)編帶機(jī),要人工放料.再后來(lái)出現(xiàn)了全自動(dòng)編帶機(jī),它克服了大量人工放量帶來(lái)的高成本和不穩(wěn)定性.當(dāng)然全自動(dòng)編帶機(jī)也有缺點(diǎn),它不是每一種產(chǎn)品都可以封裝,只是有針對(duì)性產(chǎn)品才可以.

　　全自動(dòng)編帶機(jī)

　　二 、編帶機(jī)的電氣組成

　　半自動(dòng)按鈕式編帶包裝機(jī)的主要控制部分有:

　　1、 一個(gè)拉帶馬達(dá),一般的是調(diào)速馬達(dá),也有用步進(jìn)馬達(dá).

　　2 、一個(gè)壓帶電磁,兩個(gè)刀頭電磁閥,一個(gè)總電磁閥.

　　3 、兩個(gè)刀頭溫度.

　　信號(hào)輸入部分:

　　1 、一個(gè)啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個(gè)刀頭升降按鈕.

　　3 、一個(gè)連續(xù)/寸動(dòng)/放氣三選按鈕.

　　4 、一個(gè)計(jì)數(shù)SENSOR,一個(gè)料控SENSOR.

　　5、 一個(gè)壓帶按鈕.

　　6 、兩個(gè)熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(gè)(I/O點(diǎn)數(shù)要求大于8/4).

　　2、溫控制器兩個(gè).

　　3、調(diào)速馬達(dá)一個(gè).

　　4、四個(gè)電磁閥.

　　5、 兩個(gè)固態(tài)繼續(xù)電器(溫控),一個(gè)普通繼電器(調(diào)速馬達(dá)),一個(gè)總的空氣開(kāi)關(guān).

　　6、一個(gè)計(jì)數(shù)器(如果改用觸摸屏式,則可以省去).

　　7、兩個(gè)光纖SENSOR(一個(gè)計(jì)數(shù),一個(gè)作為料控).

　　三、編帶機(jī)的工作過(guò)程和關(guān)鍵點(diǎn)說(shuō)明

　　編帶包裝機(jī)電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調(diào)節(jié)好載帶和氣源氣壓. 用人工或自動(dòng)上上料設(shè)備把SMD元件放入載帶中,馬達(dá)轉(zhuǎn)動(dòng)把

　　載帶拉到封裝位置,這個(gè)位置蓋帶在上,載帶在下,經(jīng)過(guò)升溫的兩個(gè)刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達(dá)到了SMD元件封裝的目的.然后收料盤(pán)把封裝過(guò)的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時(shí)候用的蓋帶要有粘性.封裝前,載帶一般要經(jīng)過(guò)兩個(gè)SENSOR,一個(gè)是計(jì)數(shù)用的,一個(gè)是用來(lái)做料控的.料控是要檢測(cè)載帶里面有沒(méi)有漏放元件.如果檢測(cè)到有漏放,那么編帶機(jī)的馬達(dá)立刻停下不轉(zhuǎn),同時(shí)刀頭也要生到上面的位置.計(jì)數(shù)SENSOR一般是用光纖,也用而且要求反應(yīng)速度要快,這樣才不會(huì)漏計(jì)數(shù).計(jì)數(shù)SENSOR可以數(shù)載帶的邊孔,也可以數(shù)成型凹槽.數(shù)邊孔的話要折算回來(lái)才能是正確的SMD個(gè)數(shù).由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個(gè)有齒輪,通過(guò)一個(gè)軸帶動(dòng)另一個(gè)齒輪,后面一個(gè)齒輪的齒用來(lái)感應(yīng)凹槽式光電SENSOR.這樣一來(lái),載帶前進(jìn),帶動(dòng)了齒輪的轉(zhuǎn)動(dòng),也就能計(jì)載的邊孔數(shù).
 

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1732D-OB8EM12 ArmorBlock 8 Point Output Block

1771-P10 1771 Power Supply

193-EEAB E1 Plus 0.1-0.5 A IEC Overload Relay

199-GSMA1 500 Line MOV Surge Suppressor

2090-CPWM7DF-08AA12 MP-Series 12m Standard Power Cable

2094-XNINV-1 Kinetix 6000 Connector Set

EDS-305-S-SC-T C1 D2 4-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1213 Series 90-30 FIP Bus Controller User's Manual

IC220ACC005 MODULE KEYING TABS QTY 100

IC647BWC000 Batch Opt: WorkInstruction Client Pak

IC647PRTHE100M Proficy Portal Historian Edition Client Pack 100 Users (M4 Key)

IC693CPU370 CPU370 Plus (240K Bytes configurable user memory). Supports EZ Store (IC200ACC003). Requires a high capacity power supply and recommend high capacity battery. Note: The CPU37x CPUs may not work with Horner Electric modules due to the speed of th

IC756ADV000K-99 DV Development - AIX Op Sys, Korean, Version 9.9

MSI-EFF-SV Efficiency Management Server Software

SLC/1746 System 1746-RT27 REPLACEMENT TERMINAL BLOCK - ANALOG OUTPUT

Distributed I/O 1738-IB8M23 24VDC 8 SINKING INPUTS WITH M23 CONNECTOR

Communications

Operator Interface 2711-NL4 BACKLIGHT LAMP PV1000 COLOR (SERIES A ONLY)

Support 9302-REPS SUPT RENEWAL CONTRACT FOR 9302REP

Support 9324-RL5300DES SUPT RENEWAL CONTRACT FOR 9324RL5300DE

DeviceNet Products 1788-EN2DN ETHERNET/IP TO DEVICENET LINKING DEVICE

RSI Software Products 9301-2SE3353FRE RSVIEW32 RUNTIME 5K WITH RSLINX (FRENCH)

RSI Software Products 9326-AD25UENE RSAUTOMATION DESKTOP 25 USER

Motion Control MPG-A010-031M24 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,MULTI,BRK

Silver Series 1770-HT1 SMART COMMUNICATION BLOCK

HE693MKR100 Signal conditioning board to reverse polarity of marker signal on all stepper bing modules for the Series 90-30.

IC655PER500RR Operator Interface Unit (OIU)

QPI3D200E2P QUICKPANEL MONOCHROME 9"

ST-5111 STXi High Speed Counter module, 1 Channel, 24VDC 1.5MHz

20BC170A3AYNADC0 PowerFlex 700 AC Drive 20B

20F1AGD125AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A012N114 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140DAI75300C Quantum 開(kāi)關(guān)量AC輸入,32點(diǎn),230VAC,8點(diǎn)成組隔離,CC

284D-FVD2P3Z-10-CR-3-SB DeviceNet Variable Frequency Drive

E3JK-D31 30cm,擴(kuò)散反射式,PNP晶體管輸出100mA，電源:10-30VDC

1492-SJ5B-24 IEC Term Blck 24 pole Side Jumper

人機(jī)界面 6ES7972-0CB20-0XA0 PC/MPI 卡,USB 接口

6ES78221AA030XC3

1497B-A12-M14-3-N 1500VA 220x440-120V 60Hz w/Fuses CPT

1606-XLS240EA AC or DC Input 12 to 15VDC Out 240W PS

1769-CRL1 CMPLX 0.3 m Right to Left Bus Exp Cable

188-K4D250 Miniature Circuit Breaker 25 A

194R-D32-1753 DIN 194R Disconnect Switch

2090-CPBM7DF-12AA04 MP-Series 4 m Length Pwr and Brake Cable

2090-XXNPMP-16S02 MP-Series 2 m Length Power Cable

CBL-15-MP-10 Power cable for MTR-1N splashproof stepping motors. 10 feet

GF-0195 Connecting FlashCable to Mahr Extramess 2000.

IC200TBX064 Tool box, Micro 64 and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply,(IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS025 Smart Process Monitoring Process+ server 25 loops

IC647NQD000 CIMPLICITY HMI SQUARE D Symax Synet Communications

IC693ACC317 Connector Kit, 24 Pin, Qty (10), Crimp Type (For MDL654, 655, 752, 753 )