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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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RSI Software Products 9304-WVD256D WINTELLIGENT VIEW 256 DEVELOPMENT

RSI Software Products 9358-PLTM2500U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 100 WORKCELL

Motion Control 8720SM-055S5PAS2 55 KW/116 AMP, 750VDC, AC MOTOR WITH SRM660 ENC.

995-4-0 Thumbwheel Assembly. 4 Digit. 0 True. Dust Seal

IC200TBX110 Tool box, 10 point (IC200NDR001) 24VDCIn/Relay Out, 24 P/S, VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS00, IC752DDZ000, IC200CBL555)

IC698CHS117 RX7i 17 VME Slot Rack, Front Mount

MTR-1350-0-D-E-0RR Stepping Motor Nema34 Dbl Shft

ZA06B-0076-B503 B8/3000HVis servo motor with 24 VDC brake and 128k serial encoder

20BD248A0ANNANC0 PowerFlex 700 AC Drive 20B

20G11RC5P0JA0NNNNN PowerFlex 755 AC Packaged Drive

25-ENC-2 PowerFlex 527 Incremental Encoder

140XTS01212 Quantum CABLEFAST電纜, 大電流, 帶 QUANTUM I/O 端

294E-FD4P2Z-G2-3 Variable Frequency Drive

D4MC-5020 觸點:1開/1閉,10A 250VAC機械壽命:1000萬次 滾珠按鈕式

1492-SPM3C060-N MCB Supplementary Protector 6 A

軟啟動器 3RW40361TB04

數(shù)字量輸入 / 直流輸出模塊 6ES7 223-1BH32-0XB0 SM 1223DI 8×24 V DC，DQ 8×24 V DC

150-FPP85B SMC Flex Repair Part

1734-OV2E POINT I/O 2 Point Digital Output Module

1783-IMS28NAC Stratix 5410 28 Port Managed Switch

193-ESM-I-60A-T E300/E200 60 Amp Sensing Module

20-750-I1-C460D430 PowerFlex 750 Inverter Assembly Kit

2090-CPWM7DF-14AF05 MP-Series 5 m Length Power Cable

2098-DSD-HV100 Ultra 3000 Servo Drive

GA646PME005 GlobalCare Assist for PCM Machine Edition Version 5 User

GP-0602NT-F4 GagePort LVDT NT (Full Bridge for Solartron)

IC5002TAX0130 PanelPC 12 inch Standard Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTAE1500KM Alarm and Events Option for Historian - Standard Server 1,500,000 Points (M4 Key)

IC647SMK001 Scheduler Desktop Pro 1 user

IC693MDL731 12/24 Vdc Output, 2 Amp, Negative Logic (8 Points)

IC756HDV001E-99 DV Development - HP/UX Op Sys Addt'l User, English, Version 9.9

MSI-SDK-2-43 SDK Connections 2 Pack-43

PLC-5/1771 System 1771-IDK CONFORMALLY COATED, ISOLATED INPUT MODULE

Distributed I/O 1790D-T8A0 DNET LDX , 120V AC, 8 INPUT BASE, TERMINAL BLOCK

Communications 1784-KTS ISA BUS PC CARD WITH RIO SCANNER

Operator Interface 2706-P22R INVIEW PANEL MOUNT DISPLAY

Support 9305-RSVADSESS SUPT RENEWAL CONTRACT FOR 9305RSVADSES

Support 9515-RSEOL040R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL040ENE

EtherNet/IP Products 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403FRE RSVIEW32 RUNTIME 32K WITH RSLINX (FRENCH)

RSI Software Products 9356-PRO2100U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.150 TAG

Motion Control 1326AB-B530E-M2K5L MOTOR,SERVO,460V,18.0NM,3000RPM,MULTI,BRK,IP67

4161-4-5-N4 BCD To 7 SEG Display . 4 Digit, 5VDC. NEMA 4

HMI-CCT-201 BACKLIGHT TUBE 10.5"

IC693CMM302 Communication Module, Genius (1 Kbyte) GCM+

QSK3D200C2P QUICKSTART KIT 6" TFT COLOR

TRM-21006672 4 point screw terminal motor power connector for 7.2 amp 460 VAC S2K

20BC8P7A3AYYANC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF142JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E4P2C104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140AMM09000 Quantum 模擬量混合模塊, 4通道輸入, 2通道輸出

284E-FVD7P6Z-25-RRN-3-DB-SB-EMI-OC EtherNet Variable Frequency Drive

E2E-X10Y1 10mm,電感式,二線,常開 300mA 電源:24-240VAC圓M30

1492-SPM1C250-N MCB Supplementary Protector 25 A

通用型變頻器 6SE6 430-2UD41-1FB0 110 KW,326 x 1400 x 356

電機啟動器 3VU13402ME00

150-C201NBD SMC-3 201A Smart Motor Controller

1608P-BP050A480V3 ProDySC 50 Amp Bypass

1770-CD2 Data Highway 200-200 ft Length Cable

193-DNCT DeviceNet Configuration Terminal

194R-R9 SHAFT, SQUARE, 10MM, FOR S3 HANDLE

2090-CPBM7E7-08AF15 15 m Length SpeedTec Extension Cable

2090-XXTPMP-16S60 MP-Series 60 m Length Power Cable

CP5A-1MPB-0140-AZ Mtr Power Cable, A30 & A40 Motors, 14 M

GF-959150 Connecting FlashCable to Mitutoyo Caliper (all except 500-2xx/500-50x/ 550-22x).

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power S upply. (includes IC200CBL501)

IC647ADC025 PA Dashboard Client 25 Pak

IC647PCL300 Proficy Process Systems Standard Edition 3000 I/O with CIMPLICITY

IC693CBL316 Station Manager Serial Cable for Ethernet TCP/IP

IC754ACC15GAS Gasket for 15in QuickPanel View & Contro

IMC-316P-X-D 6 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-RL50GR RSLOGIX 500 GETTING RESULTS GUIDE

Open Automation Systems 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Application-specific products 1404-M805A-DNT MASTER MODULE-PQ DNET COM-120/240V P/S

Operator Interface 2711-K10G20 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

Support 9301-2SE3300R SUPT REINSTATEMENT CONTRACT FOR 93012SE3300

Support 9381-P2500ENS SUPT RENEWAL CONTRACT FOR 9381P2500KEN

DeviceNet Products 1790-0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, D-SHELL

RSI Software Products 9301-2SE3300JPU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (JP)

RSI Software Products 9358-EP60U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 60

Motion Control MPL-B4540F-RK22AA MOTOR,SERVO,10.2 NM,3000RPM,RSLVR,460V,11KG

Motion Control 9101-0330 CONNECTOR KIT, MOTOR BRAKE, F/H, STRAIGHT

GQPI-DEM-CV2 QUICKPANEL DEMO 10.5" VIDEO GE LABEL

IC646MRB700 Logic PC 700 Tag Runtime System

MTR-3T11-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-CCSD-6 CCS for Windows sofware version 6.0 on CD-ROM

20BC056A0AYNANC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF9P5-AS PowerFlex EMC Filter

140CPU11302 Quantum CPU256K,8K用戶邏輯,10K寄存器,1MB和1MB+