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PK543-NA,

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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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Motion Control MPL-B320P-SJ22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,4.0KG

Motion Control 2090-MPBC-S KIT,CONNECTOR,BRAKE,STRAIGHT,MF

GFK-0499 CIMPLICITY 90-ADS Alphanumeric Display System User's Manual

IC641VPS325 VersaPro Programming Software runs under Windows NT/95/98 for programming all Series 90-30 and VersaMax PLCs. VersaPro bundled packs contain multiple copies of VersaPro software, and are intended for sale to end customers as bundles.

MSCPU-10640498 Marathon Std CPU - 233 MHz CPU, 64M, 4G, Win98, no expansion slots

PSPC-DC5/E Prof Shop Floor SPC DC 5 User w/ eSig

20BC015A0AYNANA0 PowerFlex 700 AC Drive 20B

20DW142A0NNNACANE PowerFlex 700S AC Drive 20D

2198-K5700-MOUNTKIT Kinetix 5700 System Mounting Toolkit

2711P-RAT15 PanelView Plus 1500 Touch Cutout Adapter

280-PWRM35H-M15 ArmorConnect 3-PH Power Media trnk cable

CQM1-ME08R EEPROM 8K字.帶時鐘

1492-N2 TERM BLCK Retaining Clip for A-B Rail

通訊處理器CP 6GK7 342-5DF00-0XE0 CP342-5 FO PROFIBUS-DP 主站/從站通訊處理器光纖接口

行程開關(guān) 3SE53222SB22

TIA 博途 WinCC 選件 6AV2107-0KK00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 50 Clients

1585J-M8HBJM-2 RJ45 Ethernet Media

1760-CONN-RJ45 PicoGFX RJ45 Connector

188-K2B130 Miniature Circuit Breaker 13 A

194E-Y63M-1756-6N 63 A 194E Load switch

2090-CHBIFS8-12AA25 Kinetix 6000M IPIM hybrid cable

2090-UXPC-D0901 Ultra Series 1m Interface Cable

BC647MDA300 View Development/Runtime 300 I/O with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRRN00300 GCC iFIX Profsnl SCADA 300 I/O Run

IC200CHS011 I/O interposing barrier style

IC646MRA150 View Runtime 150 I/O

IC647IFSTDV00900C iFIX Standard HMI 900 I/O Development (M1Component Part)

IC670ALG630 Thermocouple, 8 Channel

IC697CPX782RR CPU, 96MHz, 12K discrete I/O, 1M byte fixed user memory

IC800SKCEV050 Encoder cable to connect an S2K to any 1 kW to 5 kW S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IR6I ISOLATED RTD INPUT 6 PTS (20 PIN)

Industrial Computers 6182H-10TEH6D VVCE 1000, TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-FIMUL100 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE

Operator Interface 2711P-RGK10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABGWENR SUPT REINSTATEMENT CONTRACT FOR 9355WABGWEN

Support 9354-HD201S 9354-HD201 SOFTWARE SUPPORT RENEWAL

ControlNet Products 1784-KTCX15 CONTROLNET(1.5 ONLY)ISA/EISA BUS

RSI Software Products 9301-2SE2400JPU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (JP)

RSI Software Products 9355-WABOEU2R UPGRADE: OUT-SUPT: 9351WKTS TO RSLINX OEM CD

Motion Control MPL-A320P-MK24AA MOTOR,SERVO,2.94 NM,5000RPM,MULTI,230V,BRK,5.1KG

Motion Control 2090-U3CC-D4409 CABLE,CONTROLLER INTERFACE,ULTRA 3000,CN1,9M

CBL-128 Cable.GE Series 90 (SNP Port) (RS-422)

IC600CR610RR 13" Series Six Plus CPU Rack w/o Power Supply (8 Slots)

IC800SDM250M2XE25 2500W, 230V S-Series Servo Motor, 104 in-lb (11.8 Nm), Brake

OC647IFESGRN00075M iFIX Optn: ESig & ERec 75 I/O Runtime (M4 Part)

20AD034A3AYYANC0 PowerFlex 70 AC Drive 34 A at 25 Hp 20A

20DC500A0ENNBNANE PowerFlex 700S AC Drive 500 A 250 kW 20D

20LC650N0ENNENA0EA PowerFlex 700L AC Drive 20L

26206-005-01-R 3-CONDUCTOR POWER SUPPLY CORD

280-PWRM22D-M2 ArmorConnect 3-PH Power Media drop cable

FX2N-32ET 擴展16入/16出 晶體管輸出

1492-M6X12V11-20 Connection Products

1494R-N17 60 A Multi-Tap Lug Adaptor Kit

軟啟動器 3RW44472BC46

ET 200SP 6ES7193-6LA10-0AA0 標簽條，淺灰，A4幅面（共1000個）

1585D-M4UB-2 Micro D-Code, QD Style Ethernet Media

1756-IA8D ControlLogix 8 Point D/I Module

1794-TB3G Flex Terminal Base

194E-E100-1753 100 A 194E Load switch

2090-CDNPBMP-10S60 MP-Series 60 m Length Power Cable

2090-K6CK-D15M Kinetix 6000 Low Profile Connector Kit

AD641WKS308 ECLiPS Workshop Software - demonstration software

GC646QDA001 Proficy GlobalCare Complete for QuickDesigner - single user

HE800CBL119 I/O Extension Cable, 19-pin, 1.0m. For use in conjunction with TRM519

IC640HWP770 CIMPLICITY 70 Software/Hardware Package (S/W, Cables & Docum.)

IC647HSTSSEO30KM eSignature Option for Historian - Standard Server 30000 Points (M4 Key)

IC660BPM500 Hand-Held Monitor Battery Pack

IC695CPU315CA RX3I 1GHZ CPU W/2 SER PORTS CONF COAT

IC756WET200J-99 Custom Datasource Toolkit, Japanese, Version 9.9

CompactLogix System 1769-RTBN18 REPLACEMENT 18 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System D1771-6.5.2 ANALOG INPUT SYSTEM(CAT.NO.1771-IFE)USER'S MANUAL

Process Control 1757-PLXCPE1600 PROCESSLOGIX SERVER DELL PE 1600

Operator Interface 2711P-K7C4B2 PV PLUS 700, KEYPAD, ENET, AC PS, EXT MEM

Support 6556-SPAKSR SUPPORT REINSTATEMENT CONTRACT FOR 6556-SPAKS

Support 8100-HS110S SUPT RENEWAL CONTRACT FOR 8100HS110

Support F1785-L11BSERB FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203ITE RSVIEW32 WORKS 300 WITH RSLINX (ITALIAN)

RSI Software Products 9701-VWSB025DEU1 RSV SE STATION 25- SE SRV 25 DISP+CLIENT

RSI Software Products 9399-FW5DDGR RSLOGIX FRAMEWORKS DIAGRAM DEV. GET'G RESULTS GUID

Motion Control 2098-DSD-075-DN DRIVE, 35A/75A, ULTRA3000 W/DEVICENET

BC5008TAW0000 18 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300DAC106 14-bit, 4-channel Analog Output, 0-20mA Sourcing

IC752ECD500 Display Station 1492 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S45-G-R-B-C-SRR Servo Motor Nema56C 24V Brake, Seal

ZA06B-6093-H401 External regeneration resistor rated 30 ohm 20 Watt for Beta series amplifiers

20BF142A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TD617AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A1P6N114 PowerFlex 523 0.2kW (0.25Hp) AC Drive

2711P-T10C4A9 PanelView Plus Terminal

FRN200P11S-4CX 287KVA 377A 200KW 3相AC380V/50Hz/60Hz

1492-JD4 4 square mm Double Level Terminal Block