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增材制造驅(qū)動創(chuàng)新設(shè)計

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機械工程部）齊心協(xié)力為RenAM 500Q設(shè)計的關(guān)鍵組件。
摻鐿光纖激光束進入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時光斑尺寸保持不變。要在粉末床上實現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機）等產(chǎn)品上不斷研發(fā)改進，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計進行了進一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機械裝卸、較大工作區(qū)域內(nèi)保護氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進行設(shè)計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進措施包括改善整個加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個加工區(qū)域設(shè)置有四個激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進步有助于確保上述目標(biāo)的實現(xiàn)，這些進步包括使用精密運動配件重新定位刷粉器、縮短設(shè)置時間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個激光器，需進行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時加工多個相鄰零件時需格外小心，因為加工一個零件排放的廢氣可能會影響另一個零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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IC200UDR005-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply

IC646TRT150 150 I/O Point Runtime System

IC647PATCPSA Proficy PAT - Driver For CPSA

IC693APU301 1-axis APM motion controller module

IC752FPY001RR Industrial Floppy Drive for the Datapanel 320T

IMC-101-S-SC-T 10/100 baseT to single-mode SC fiber converter (-40 to 75 deg C op temp)

SLC/1746 System 1746-P2 POWER SUPPLY - RACK MOUNT

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Operator Interface 2711-K10C14 PV1000 COLOR KEY, MBUS & RS232 PRINT

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Support 9380-RSBOCXR SUPT REINSTATEMENT CONTRACT FOR 9380RSBOCX

DeviceNet Products 1792D-0B8D 8 SOURCING 0.5 AMP OUTPUTS, 8 CONNECTORS

RSI Software Products 9301-2SE3203JPE RSVIEW32 RUNTIME 300 WITH RSLINX (JAPANESE)

RSI Software Products 9358-BPMGR02ENE RSBATCH PRODUCTION MANAGER (SUP 1-3 BATCH SVR)

Motion Control MPL-B4530F-MK24AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,460V,BRK

Motion Control 2090-SCVG50-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,50.0M

GFZ-65195EN Alpha SVU Series Amplifier Maintenance Manual

IC646MPMU01 Logic Developer - PLC Nano/Micro - Upgrade

MTR-1331-J-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPJ-GEG-201 Communication Module for 5 inch & 6 inch: GE Fanuc Genius/ UL/ cUL/ UL1604

20BC037A0AYYANC0 PowerFlex 700 AC Drive 20B

20F11NC060JA0NNNNN PowerFlex 753 AC Packaged Drive

22-COMM-P PowerFlex PROFIBUS DP Adapter

2711P-RGK7 PV Plus 700 Keypad Antiglare Overlay

280S-M35F-M1 ArmorStart Three-Phase Power Media

C200HW-COM03-V1 通信板 一個RS-422/485口

1492-PDE1C142 200 A Enclosed Power Distribution Block

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變送器 3RS10001CK00

1495-N86 Variable Depth Circuit Breaker Accessory

1585J-M8TBJM-8 RJ45 Ethernet Media

1761-HHM-K64 MicroLogix 1000 Handheld Memory Module

188-K3B320-N Miniature Circuit Breaker 32 A

194L-E20-1752 20A 194L Load Switch

2090-CPBM4DF-16AF60 MP-Series 60 m Length Cable

2090-XXNFMF-S60 Kinetix Drives 60m Standard Cable

BC647OEM0510 OEM Edge Program Additional Key - Complete (Approval Required)

GC647PATFS00 Proficy PAT - Driver For Foss Near Infrared Systems Near-Ir Spectrometers - Assist Support

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IC647MBS001 Machine Edition Standard Development Suite with USB Hardware key

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