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為了進(jìn)一步提升數(shù)控機(jī)床的加工精度和一致性，華中數(shù)控計(jì)劃與機(jī)床企業(yè)充分合作，實(shí)施“機(jī)床品質(zhì)提升工程”計(jì)劃，將華中8型智能數(shù)控系統(tǒng)熱誤差補(bǔ)償技術(shù)應(yīng)用于數(shù)控機(jī)床，致力于提高機(jī)床加工效率、加工精度和加工一致性，提升機(jī)床品質(zhì)和市場(chǎng)競(jìng)爭(zhēng)力。
隨著科學(xué)技術(shù)、機(jī)械制造加工業(yè)的迅速發(fā)展，對(duì)數(shù)控機(jī)床的加工精度提出越來(lái)越高的要求。提高數(shù)控機(jī)床加工精度有兩種基本方法：誤差防止法和誤差補(bǔ)償法。誤差防止法是指通過(guò)提高機(jī)床制造和裝配精度及設(shè)計(jì)精度、機(jī)床零部件的制造精度和安裝精度、優(yōu)化機(jī)床結(jié)構(gòu)、輔助部件等方法來(lái)實(shí)現(xiàn)。此方法的特點(diǎn)是成本增加大，實(shí)施起來(lái)有局限性。誤差補(bǔ)償法是指使用軟件技術(shù)，通過(guò)分析、統(tǒng)計(jì)、歸納及掌握原始誤差的特點(diǎn)和規(guī)律，建立誤差數(shù)學(xué)模型，進(jìn)行人為誤差補(bǔ)償，從而減少加工誤差。此方法的特點(diǎn)是：經(jīng)濟(jì)有效，實(shí)現(xiàn)相對(duì)簡(jiǎn)單。
已故的國(guó)際著名機(jī)械制造專(zhuān)家、美國(guó)密西根大學(xué)教授吳賢銘曾說(shuō)過(guò)：“誤差補(bǔ)償技術(shù)的巧妙之處在于加工出的零件精度可比加工母機(jī)的精度還高。”由此可見(jiàn)，誤差補(bǔ)償技術(shù)的巨大作用。
目前，誤差補(bǔ)償技術(shù)以其強(qiáng)大的技術(shù)生命力迅速被各國(guó)學(xué)者、專(zhuān)家所認(rèn)識(shí)，并使之得以迅速發(fā)展和推廣，已成為現(xiàn)代精密工程的重要技術(shù)支柱之一。
熱誤差補(bǔ)償技術(shù)有哪幾種？
熱誤差補(bǔ)償技術(shù)主要分為熱誤差斜率補(bǔ)償和熱誤差偏置補(bǔ)償兩種方式：
熱誤差偏置補(bǔ)償又叫與位置無(wú)關(guān)的熱誤差補(bǔ)償，是在熱變形部件上安裝溫度傳感器，檢測(cè)傳感器的實(shí)時(shí)溫度，通過(guò)查詢(xún)補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，將目標(biāo)軸的機(jī)床坐標(biāo)系進(jìn)行偏移。用以消除該部件因熱變形導(dǎo)致的軸向熱位移，一般用于非移動(dòng)部件，如主軸、動(dòng)力頭等發(fā)熱量較大且易產(chǎn)生結(jié)構(gòu)變形的部件上。
熱誤差斜率補(bǔ)償又叫與位置相關(guān)的熱誤差補(bǔ)償，在傳動(dòng)部件（絲杠、齒輪齒條）上安裝溫度傳感器，測(cè)量出傳動(dòng)部件極限溫度區(qū)間內(nèi)所有溫度點(diǎn)對(duì)應(yīng)的目標(biāo)點(diǎn)熱變形量，通過(guò)統(tǒng)計(jì)和計(jì)算合理安排溫度補(bǔ)償間隔，將計(jì)算出的熱誤差補(bǔ)償數(shù)據(jù)填入補(bǔ)償表中。系統(tǒng)通過(guò)檢測(cè)溫度傳感器的實(shí)時(shí)溫度，查詢(xún)補(bǔ)償表中對(duì)應(yīng)溫度的補(bǔ)償值，根據(jù)目標(biāo)軸的實(shí)際位置相對(duì)于熱膨脹零點(diǎn)的距離折算出補(bǔ)償量輸出到目標(biāo)軸上。用以消除傳動(dòng)部件當(dāng)前所在位置相對(duì)于熱膨脹零點(diǎn)的熱伸長(zhǎng)量。
數(shù)控機(jī)床的主要誤差來(lái)源有哪些？
數(shù)控機(jī)床產(chǎn)生誤差的來(lái)源主要有：幾何誤差/運(yùn)動(dòng)誤差、熱誤差、控制誤差、力誤差等，通過(guò)研究發(fā)現(xiàn)，所有的誤差來(lái)源中熱誤差占比最高，達(dá)到近40%。
 

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