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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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BC5005TAN0000 15 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300CBL300 Programming cable for Color-Touch OCS. 6' cable, with RJ-45 connector on one end, & DB9 adapter on other end

IC752DVT240 VT100 firmware on DataPanel 240 allows DataPanel with touch screen capability to be used as standard terminal

MTR-3S43-H-R-B-C-0RR Servo Motor Nema56C 24V Brake

ZA06B-6089-H713 External regeneration resistor with fan rated 16 ohm 800 Watt for Alpha SVU1-80 amplifier

20BF082A0ANNANC0 PowerFlex 700 AC Drive 82 A 75 kW 20B

20G14TC770AN0NNNNN PowerFlex 755 AC Packaged Drive

25184-251-05-R FUSE: 15A/600V/HRCI-J

2711P-T10C22A9P PanelView Plus 7 Graphic Terminal

FRN 7 5P11S-4CX 114KVA 150A 75KW 3相AC380V/50Hz/60Hz

1492-JD3FB24 Double Level Fuse LED Terminal Block

1492-W4 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40762BB34

安全 CPU 模塊 6ES7 515-2FM01-0AB0 SIMATIC S7-1500F，CPU 1515F-2 PN，中央處理單元，帶有 750KB 工作存儲(chǔ)區(qū)和 3MB 數(shù)據(jù)存儲(chǔ)區(qū)

156-B25CA2 25 A Contactor

1746-HSCE2 SLC Analog Combination Module

1786-RPFRXL ControlNet Fiber Ring Ex Long Repeater

193-T1AC16 11.3-16 A IEC Bibllic Overload Relay

20-FR09825 RECTIFIER MOD SUB-AS.(WITH BRK),FR9,600V

2090-CSBM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNAEC0 PowerFlex 70 AC Drive 20A

GA647TPD915 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 1500 I/O Development and Runtime System

GP647IFPRSR00300 GCP iFIX Profsnl SCADA 300 I/O Srv

IC600CB511RR 16K Register Memory Module (for use in Model 600 or 6000)

IC647HSTCS40KM Historian Enterprise Corporate Server 40000 Points (M4 Key)

IC647TSSRV010 Proficy Troubleshooter 10 User Server License

IC693PWR331 Power Supply, 24 Vdc, High Capacity. Battery not included. Battery is now included in the CPU backplane box.

IC756RDV000E-98 DV Development - Irix Op Sys, English, Version 9.8

MicroLogix 1000/1761 System D1761-UM006DENP MICROLOGIX ETHERNET INTERFACE USER MANUAL

PLC-5/1771 System 1771-OFE2 ANALOG OUTPUT MODULE

Distributed I/O 1794-ASB REMOTE I/O ADAPTER W/24V DC POWER SUPPLY

Communications 9355-WAB1END RSLINX 1.7 FOR AB

Operator Interface D6190-6.5.5DE CONTROLVIEW A-B DRIVERS USER MANUAL (GERMAN)

Support 9358-BBKEY03S SUPT RENEWAL CONTRACT FOR 9358BNTK03ENE

Support 9392-SWC SOFTWARE CONNECTION MAGAZINE (12 MONTHS)

RSI Software Products 9324-RL01U3ESE UPGRADE: IN-SUPT: SPANISH RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500ZHE RSVIEW32 RUNTIME 100K (CHINESE)

RSI Software Products 9356-STD2350U2R UPGRADE: OUT-SUPT: RSSQL STD 300 TO STD 5000 TAG

Motion Control Y-1003-2-H04AA MOTOR,SERVO,0.35 NM,4500RPM,ENCDR,230V,BRK,1.2KG

510-1000-041 POWER SUPPLY 24VDC 2AMP

IC200CPU001LT CPU 12K USER PROG 1.80MSEC/K BOOLEAN ONE RS232 AND ONE RS485 SERIAL PORTS (LT)

IC694MDL930 OUTPUT MODULE RELAY 4AMP 8 POINT ISOLATED

MSI-WEB-25-43 Web or Excel Reping Clients 25 Pack-43

VSPCSE-IMP10 VisualSPC SE Importer, 10 license pack.

20BD052A3AYNAEC0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC910AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E3P0H204 PowerFlex 40P 1.5 kW (2 Hp) AC Drive

Quantum Communication Accessories 網(wǎng)絡(luò)通訊及附件

291D-FAZ-G1-3FR Direct Online Reversing Starte

MK4NJ-CR NEW 220VAC，有阻容吸收回路，4開4閉，觸點(diǎn)5A 中國(guó)制

1492-SPM2D005 MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW30371BB04

電機(jī)啟動(dòng)器 3VU16400CH00

150-F251NCDB SMC Flex Smart Motor Controller

1732E-16CFGM12QCR ArmorBlock 16 Point Configurable QC

1771-P6S 1771 Power Supply

193-EEED E1 Plus 5.4-27 A IEC Overload Relay

199-MSMV1 Surge Suppressor

2090-CPWM7DF-08AF05 5 m Length SpeedTec Pwr and Brake Cable

2097-F6 Kinetix 300/350 15.0 A Line EMI Filter

EN84-2481-3040M 1000 ft., Proplex Stranded Ethernet Cable

GFK-1534 Manual VersaMax Profibus-DP Network Communications

IC220ALG320 ANALOG OUT, 16 BIT, VOLTAGE/CURRENT, 1CH (REQUIRES 1 IC220TBK203)

IC647CGMV00 GM Viewer Site License (not for general use)

IC647PRTPRFYC Proficy Portal SQL Connector for use with other Proficy products (M1 Key)

IC693DSM324 DSM324 motion controller module for Series 90-30

IC756ADV001K-99 DV Development - AIX Op Sys Addt'l User, Korean, Version 9.9

MSI-MAINT-43 5 Day x 9 Hour Support-43

SLC/1746 System 1747-KY1 REPLACEMENT KEYS FOR SLC 5/03, /04, /05 PROCESSORS

Distributed I/O 1738-OB8EM8 24VDC 8 SOURCING OUTPUTS WITH M8 CONNECTORS

Communications 2760-SFC2 PROTOCOL CARTRIDGE FOR A-B DH485 MULTI-DROP DEVICE

Operator Interface 2711-NV3K ANTIGLARE OVERLAY PV900 KEY

Support 9302-SMDR SUPT REINSTATEMENT CONTRACT FOR 9302SMD

Support 9324-RL5300PTR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300PT