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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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1492-RXIMTS4024-32R Solid State Relay Dgtl Interface Module

人機(jī)界面 6ES7810-4CC07-0YA5 "STEP7 V5.3"

6ES78221AA030YC5

1497B-A11-M12-0-N Control Power Transber

1606-XLS240-UPSC 1606 Power Supply

1769-BA CompactLogix 3V Battery Assembly

188-K4D080 Miniature Circuit Breaker 8 A

194R-C30-FC 30A CC Fuse Carrier Rotary Disconnect

2090-CPBM7DF-10AF50 MP-Series 50 m Length Cable

2090-XXNPMP-14S30 MP-Series 30 m Length Power Cable

CBL-14-ET-20 Encoder cable for MTR-1300 or MTR-1N series splashproof stepping motor. 20 feet

GF-0188 Connecting FlashCable to Federal Micro Maxum Indicator.

IC200TBX014 Tool box, 14 point, (IC200UDR001) 24VDC In/Relay Out, AC Powered. (requires AC power) Programming software, manuals and cables (IC640VPS002 and IC646MPM001) provided.

IC646TBPAS010 Production Accounting Server 10 mass balance streams

IC647NMKJAP CIMPLICITY HMI Japanese Media Kit

IC693ACC311 Terminal Blocks (qty 6)

IC750LCD420RR PANELWARE 4-Line x 20-Character LCD Dislplay

IC800VMCB3200 Motor power and brake power cable for 3 kW VersaMotion servo motor- 20 meter

SLC/1746 System 1746-OB32 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-NP2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBM34 SLC 5/03, 5/04 PROGRAMMABLE PRESS CONTROL KIT

Operator Interface 2711-B6C10L1 PV600 COLOR KEY&TOUCH, DNET & RS232 PRINT

Support 9301-2SE2300ITS SUPT RENEWAL CONTRACT FOR 93012SE2300IT

Support 9307-8MGDBPR SUPT REINSTATEMENT CONTRACT FOR 93078MGDBPENE

DeviceNet Products 1734D-IA16 120 VAC 16 IN, DNET COMMS, SCREW

RSI Software Products 9301-2SE250JPU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT(JP)

RSI Software Products 9358-BNT10UB1R UPGRADE: OUT-SUPT: RSBATCH 10 UNITS TO BUNDLE

Motion Control MPL-B320P-MK24AA MOTOR,SERVO,2.94 NM,5000RPM,MULTI,460V,BRK

Motion Control 2090-XXNPY-16S30 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,30M

GFK-0467 Series 90-30/90-20 Programmable Controllers Reference Manual

IC641VPP999 VersaPro Professional Edition Unlimited Seat Site License - Windows Programming Software for Series 90-70, Series 90-30 and VersaMax PLCs

MSC-FRQ-C Obsolete - 1KHz in / 4-20 mA out

PSPC-DC25/EL Prof Shop Floor SPC DC 25 User w/ eSig

20BC011A3AYNANC1 PowerFlex 700 AC Drive 20B

20DN104A0ENNANANE PowerFlex 700S AC Drive 20D

2198-H070-DP-T K5500 FR3 DC,control conn.

2711P-RAK7 PanelView Plus Accessory

280-PWRM35G-M35 ArmorConnect 3-PH Power Media trnk cable

CQM1-PA206 電源. 100 - 240V AC. 提供24V DC 0.5A

1492-N14 TERM BLCK Jumper 2 Pole

通訊處理器CP 6ES7 870-1AA01-0YA0 ModbusRTU 主站，包含軟件和單授權(quán)

行程開關(guān) 3SE53221SD21

TIA 博途 WinCC 選件 6AV2107-0KB00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 1 Clients

1585J-M8HBJM-0M6 RJ45 Ethernet Media

1756-TBSH ControlLogix 20 Pin Spring TRM Block

188-K1D630 Miniature Circuit Breaker 63 A

194E-Y63-1753-6G 63 A 194E Load switch

2090-CHBIFS8-12AA05 Kinetix 6000M IPIM Hybrid Cable

2090-UXNPBMP-10S30 MP-Series 30 m Length Power Cable

BC647MBS001 Machine Edition Standard Development Suite with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRDV00300 GCC iFIX Profsnl SCADA 300 I/O Dev

IC200CHS002CA I/O CARRIER BOX STYLE - CONF COAT

IC646MQP001 Machine Edition View for Quick Panel 1 user

IC647IFSTDV00150K iFIX Standard HMI 150 I/O Development (M1 Kit Part)

IC670ALG320RR Analog Output Current/Voltage 4 pt. Grouped

IC697CPU789 GMR Redundancy,CPU, 386, 2K Triplex (voted) I/O

IC800S2KRDEM1 S2K resolver-based case demo with 4.3 amp Devicenet controller and Motorcube

ControlLogix/1756 System 1756-IF16 ANALOG INPUT - CURRENT/VOLTAGE 16 PTS (36 PIN)

Industrial Computers 6182H-10TEH15B VVCE 1000, TOUCH, EXT MEM, CNET, AC

Process Control 1757-FIMUL020 FOUNDATION FIELDBUS FIM MODULE USAGE LICENSE

Operator Interface 2711P-RDK15C PV PLUS 1500, KEYPAD DISPLAY MODULE

Support 9355-WABENS SUPT RENEWAL CONTRACT FOR 9355WABEN

Support 9351-WKTSR SUPT REINSTATEMENT CONTRACT FOR 9351WKTS

ControlNet Products 1771-ACN15 CONTROLNET 1.5 AND BEYOND, 1771 I/O ADAPTER

RSI Software Products 9301-2SE2400ITU3 RSVIEW WORKS 150-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9355-WABOEMPTE RSLINX OEM - PORTUGESE

Motion Control MPL-A320P-HK24AA MOTOR,SERVO,2.94NM,5000RPM,ENCDR,BRK,5.1KG

Motion Control 2090-U3BC-D4403 BREAKOUT BOARD CABLE,CN1,ULTRA 3000,3M

CBL-121-1 Cable. KOYO DL405 (RS-232) (T.I)