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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類(lèi)設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車(chē)、班等生產(chǎn)報(bào)表等,為用戶(hù)生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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PLC-5/1771 System 1771-AM2 2 SLOT I/O CHASSIS ASSEMBLY

Distributed I/O 1790D-4R0 DNET LDX, 4 INPUT RTD BSE,D-SHELL CONN

Communications 1770-KF2 DATA HWY/DATA HWY+ ASYNCHRONOUS INTERFACE MODULE

Operator Interface 2727-M7P20D1P1 MOBILEVIEW MACHINE TERMINAL MT750

Support 9305-RSVADFCJPR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCJP

Support 9515-RSAAMPRVS SUPT RENEWAL CONTRACT FOR 9515RSAAMPRVENE

EtherNet/IP Products 2706-P43R INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE3400PTU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM200ENE RSMACC CHANGE MGMT FOR UP TO 200 DEVICES

Motion Control 1326AB-B430G-M2L MOTOR,SERVO,460V,6.4NM,5000RPM,MULTI,IP67

4161-2-24 BCD To 7 SEG Display . 2 Digit, 24VDC. Dust Seal

HMI-BEZ-403 BEZEL 10.5" (QPICxxx0000) STAINLESS STEEL

IC693APU301 Axis Positioning Module (APM), 1 Axis

QPLCGAE0000 12.1" Color TFT, Ethernet CF CARD, 110VAC

TGT-E000-0-1 Target series rack expansion module with rack ber cable for Nagel

20BC5P0A3AYNANC0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANF015JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D4P0N104 PowerFlex 40- 1.5 kW (2 HP) AC Drive

140AII33000C Quantum RTD/TC 輸入, 8通道, 本安型, CC

284E-FVD6P0Z-25-CR-3-EMI EtherNet Variable Frequency Drive

E2E-X5F1 5mm,電感式,三線,常開(kāi) 200mA PNP電源:10-30VDC圓M18

1492-SPM1C050 MCB Supplementary Protector 5 A

通用型變頻器 6SE6 420-2UD21-1AA1 "1.1 KW，73 x 173 x 149"

電機(jī)啟動(dòng)器 3VU13401MC00

1497D-A9-M14-0-N Gen Purpose Transber

1608N-BP050A240V1 MiniDySC 25 Amp Bypass

1769-OW8I CompactLogix 8 Pt D/O Relay Iso Module

190S-DNKP2-DC16C 10-16 A Compact Comb Starter W/Ckt-Bkr

194R-NU400-1753 Disconnect non-fused NEMA 3 poles 400A

2090-CPBM7DF-16AF12 MP-Series 12m Cable

2090-XXTPMP-14S05 MP-Series 5 m Length Power Cable

CIMPONNODE300M CIMPLICITY Upgrade to On-Node 300 Tag Standard Edition Historian with Alarm & Event Option ??

GF-5003R Connecting FlashCable to Ametek Accuforce III, IV.

IC200UDR164 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 115/240VAC Power Supply. (1) serial port and (1)optional communication port.

IC647A30M A30:ABB Kent Taylor Mod 30

IC647PATMODB Proficy PAT - Modbus Slave Interface: Provides The Capability To Interact With Other Systems Via The Modbus Protocol

IC693BEM321RR I/O Link Interface Module (Master)

IC752SKT003RR Datapanel H Starter Kit: Includes Datapanel H (DPH000), download & co mmunication cables, WinCfg, user & programming manuals

IMC-200D-X-DRR IMC-D Series Ampless Servo Motor Controller, Standard

SLC/1746 System 1747-BAJMPR BATTERY JUMPER FOR PRGRMMABLE CONTROLLER

Industrial Computers 6189V-MRA17 RACK ADAPTER FOR 17" PLATFORMS

Application-specific products 1404-M605A-CNT 1404-M6 CONTROLNET PM3000 120/240V P.S.

Operator Interface 2711-K10C3 PV1000 COLOR KEY, DH485 & RS232 PRINT

Support 9301-2SE3200PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200PT

Support 9380-RSBVB2500S SUPT RENEWAL CONTRACT FOR 9380RSBVB2500

DeviceNet Products 1792D-4BVT4D 4 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

RSI Software Products 9301-2SE320JPU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-BTDS30U1R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 3 TO 10

Motion Control MPL-B4530K-MJ22AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,460V,8.2KG

Motion Control 2090-SCVP32-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 32.0

GQBH2D100L2P QUICKPANEL 6" LCD HAND HELD BUNDLE GE LABEL

IC646MPS001 Logic Developer - PLC Standard

MTR-1350-E-A-E-0 Stepping Motor Nema34, Parallel Wdg, Encoder

QPKCGDE0000 6 inch TFT QuickPanel with GE Fanuc label/ Ethernet/ Compact Flash/ 24 VDC/ UL/cUL & CE Approvals

20BC043A0AYNACC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11NC2P1JA0NNNNN PowerFlex 753 AC Packaged Drive

22-JBAC PowerFlex 40-40P-400 Conversion Kit

2711P-RGT6 PV Plus 600 Touch Antiglare Overlay

280S-PWRM24A-M2 ArmorConnect 3-PH Power Media drop cable

C200H-CN711 擴(kuò)展連接電纜, 70cm

1492-PDEN3 Power Distribution Block Adapter Plate

模擬量輸入/輸出模塊 6ES7431-1KF00-0AB0 AI/8 13BIT，光隔離，U/I

變送器 3RS10002CK20

1497-A-HXDX-0-N Control Circuit Transber

1585J-M8UBJM-20 RJ45 Ethernet Media

1761-L16NWA MicroLogix 1000 16 Point Controller

188-K3C005-N Miniature Circuit Breaker 0.5 A

194L-E25-1752 25 A 194L Load Switch

2090-CPBM6DF-16AA05 TL-Series 5m Power and Brake Cable

2090-XXNFMP-S12 MP-Series 12 m Length Feedback Cable

BC647OPPMK01 OEM Edge Plant Apps M4 Key includes 1 physical M4 key that authorizes Proficy Plant Apps as well as all core products

GC647PATPIRO Proficy PAT - Pirouette Interface: Provides The Capability To Interface Proficy Rx To Infometrix? Pirouette Chemometrics Software -

IC200MDL140 Input 120VAC (1 group of 8) 8 point.

IC646NSL825 Proficy SQL 2008 - 25 CALs using Client Access licensing model

IC647MELC MEL:Mitsubishi Melsec

IC676ACC002 Protective Caps - Male (For unused I/O connectors and/or outgoing bus & power connectors) - Qty 5

IC697MEM715 Expansion RAM, 128K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD216S1RR 16A, 230V, S2K Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-UM011AENP CONTROL LOGIX MULTI-VENDOR INTERFACE MODULE DH UM

Industrial Computers 6182H-15KRH4B VVCE 1500, KEYPAD, STD MEM, ENET, AC

Process Control 1757-DNBUL35 DEVICENET USAGE LICENSE, 35 DNB MAX

Operator Interface 2711-START300 STARTER KIT PV300 KEY(PV300, PB32&DOWN/OP CABLES)

Support 9326-AD25WDS SUPT RENEWAL CONTRACT FOR 9326AD25WDENE

Support 9371-EDETISAR SUPT REINSTATEMENT CONTRACT FOR 9371EDETISA

ControlNet Products 1797-TCAP CONTROLNET EX TAP (DUMMY) TERMINATOR (5 PIECES)

RSI Software Products 9301-2SE240PTU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA60U1 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 03 TO 60

Motion Control MPL-A4520K-SK24AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S30 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

CBL-30-BT-30 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 30 Ft.

IC640HWP710 Series 90 Workstation Intf. (XT/AT) w/LM 90-70, Parallel/Serial

IC800SLCPZ100 Power Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IPWRCLNDVM iPower Option - Dev Client

20AD8P0A0NYNANC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD040A0EYNANANE PowerFlex 700S AC Drive 20D

20P41AD045RA0NNN PowerFlex 460V AC 25 HP DC Drive

2711E-ND1M PanelView Enhanced ND1 MED Accessory

280-PWRM24E-M30 ArmorConnect Power Media Cable,M24,30M

NT31C-ST141(B)-EV1 彩色STN LCD 分辨率：320×240點(diǎn), 8色 5.7英寸

1492-MCBA2H80 80A Miniature Circuit Breaker

1494V-DJ644-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC45

運(yùn)行版軟件 6AV2103-4FH04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 2048 ->WinCC 專(zhuān)業(yè)版 4096 PowerTags V14 Combo 和 WinCC RT 專(zhuān)業(yè)版 2048 PowerTags

1585D-M8UGDM-4 Gigabit Ethernet Media

1756-L74K ControlLogix 16 MB Controller