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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長和環(huán)境問題的日益突出，世界各國在發(fā)展汽車工業(yè)的同時(shí)，亦形成了降低燃油消耗、減少溫室氣體排放的共識(shí)。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟(jì)有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動(dòng)機(jī)必備之術(shù)，汽油發(fā)動(dòng)機(jī)也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺(tái)增長至3,800萬臺(tái)，年均復(fù)合增長率達(dá)12.18%，到2021年這一數(shù)字預(yù)計(jì)將增長到5,200萬臺(tái)。

巨大的市場空間也帶來了對(duì)工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運(yùn)行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點(diǎn)。

年輕而又奮進(jìn)的澳克泰，及時(shí)捕捉市場信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢實(shí)力，針對(duì)當(dāng)前渦輪增壓器殼體材料加工難點(diǎn)對(duì)刀具產(chǎn)品的要求，澳克泰采用超強(qiáng)韌性的基體提升刀片的強(qiáng)度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場測試，XN07/XN09面銑刀已經(jīng)達(dá)到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國外高端品牌刀具的性價(jià)比，贏得了客戶的廣泛好評(píng)及市場的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對(duì)于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產(chǎn)品。但面對(duì)激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對(duì)XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實(shí)力都感到格外驚喜，尤其是對(duì)它極佳的性價(jià)比優(yōu)勢十分滿意。很多客戶更是邀請(qǐng)我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進(jìn)一步幫助他們提效降本，收獲更高的加工效益?！卑目颂┿娤鳟a(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強(qiáng)大的加工效果之余，迫不及待地希望我們能幫助他們對(duì)精銑刀盤也進(jìn)行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對(duì)于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對(duì)不同工況的完整解決方案?！?br /> 創(chuàng)新設(shè)計(jì)，極佳經(jīng)濟(jì)性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計(jì)，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國產(chǎn)品牌的價(jià)格優(yōu)勢，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計(jì)將澳克泰高性價(jià)比、高通用性的競爭實(shí)力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計(jì)的刀片，可使用的有效切削刃數(shù)量達(dá)到14個(gè)，每個(gè)刃口的經(jīng)濟(jì)性都可謂具有無可匹敵的競爭力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護(hù)刀體避免生銹，不會(huì)輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計(jì)，最大程度的延長了刀體壽命，進(jìn)一步提升了刀具產(chǎn)品的經(jīng)濟(jì)性。另外，XN07/XN09面銑刀提供了6種刀片牌號(hào)（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實(shí)現(xiàn)最佳刀具性價(jià)比。
 

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Motion Control 2090-UXNPBMP-14S09 CABLE, 460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,9M

CBL-3C-MP-30 Power Cable, MTR-3S43-G, MTR-3S45, MTR-3S46, & MTR-3S6x-G Series Servo9 Motors, 30 Ft.

IC641CTL931 CIMPLICITY Control 90-30 Programmer with Paper Documentation Library

IC800SLM020N2XE25 200W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRSTRN00900M iPower Option - Std 900 I/O Run

20AD8P0C3AYYANC1 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A3NYNANANK PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD412RA0NNN PowerFlex 460V AC 250 HP DC Drive

2711P-B12C4D8 PanelView Plus Terminal

280-PWRM24H-M3 ArmorConnect 3-PH Power Media drop cable

MPT002-G4R-V1 單色LCD 160*64 四行帶RS232端口

1492-MCEA120 20 A UL489 Miniature Circuit Breaker

1494V-DSX400 Disconnect Switch

軟啟動(dòng)器 3RW44586BC36

運(yùn)行版軟件 6AV2103-0HA00-0AM0 SIMATIC WinCC 專業(yè)版 4096 PowerTags (Compact Edition)

1585J-L8HBJM-10 RJ45 Ethernet Media

1756-M08SE ControlLogix 8 Axis SERCOS Servo Module

188-K1B060-N 6 A Miniature Circuit Breaker

194E-FA40E-P11-PE 194E Load switch

2090-CFBM7DD-CEAF12 Kinetix 12m Flexible Cable

2090-U3BB2-DM44 Ultra 3000 Breakout Board Kit

BC646MRA150 View Runtime 150 I/O with Proficy GlobalCare Complete

GC647ARC999 GC Reporting Client UNL

IC200ACC001 Replacement battery for VersaMax Modular CPU. Includes battery and holder.

IC646APS30025 CSense Predictive Soft Sensor 25 KPI's

IC647IFPLRN00075M iFIX Plus SCADA 75 I/O Runtime (M4 Part)

IC660HHM501RR Hand Held Monitor Ph B

IC697ACC821 DIN Rail Transition Module 64 Pin for IC697Vxxxxx modules

IC756XRT000 DataViews Runtime for Inb x386 Unix

FlexLogix System 1794-TB3TS 3-WIRE TEMPERATURE TERMINAL BASE - SPRING CLAMP

GuardPLC Systems 1753-L32BBBM8A GUARDPLC 1800 - SAFETY PLC W/ MODBUS, 32 I/O

Process Control 1757-UPGSIFI UPGRADE HW XLNET HVAC QUICKBUILDER I/F

Operator Interface 2711P-K12C6B1 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, STD MEM

Support 6626-PMCS COMMUNICATION SOFTWARE RENEWAL

Support 1771-PCBR CONTROL COPROCESSOR SOFTWARE REINSTATEMENT

Support F1785-L80CSERE FIRMWARE UPGRADE FOR 1785-L80C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350ESU3 RSVIEW32 WORKS 1500-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSS250ENU1 RSVIEW SE 25 TO 250 DISPLAY UPGRADE

RSI Software Products 9399-WAB32LUG RSLINX LITE USER'S GUIDE

Motion Control 8720MC -B048-AN- 48 AMP B CHASSIS DRIVE,OPEN ENCL., LESS OPTIONS

BC646MQP010 Machine Edition View for Quick Panel, 10 users

IC300OCS351 OCS300 5.7" TFT WITH ETHERNET

IC752WTD852 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT

MTR-3T43-J-R-B-M-0RR Servo Motor Metric 24V Brake

20DC011A0EYNANASE PowerFlex 700S AC Drive 20D

20G1ALD430AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D017N104 PowerFlex 525 7.5kW (10Hp) AC Drive

2711T-BRACKET MobileView Accessory, Hanging Bracket

FR-E540-0.75K 2KVA 2.6A 0.75KW 3相AC380V/50Hz/60Hz

1492-L4T-G IEC Term Blck 6.1x84x35.7mm Spr Clp

1494C-DR622-A5-B1-D-E 200 A Flange Mtd Cable Switch

軟啟動(dòng)器 3RW44342BC35

電源 6ES7 505-0RB00-0AB0 PS：60 W，額定輸入電壓 DC 24V /48V / 60 V HF

1585BZ-M8CC 1585 Ethernet Media Accessories

1747-L551 SLC 5/05 16K Controller

1794-ACN15 Flex ControlNet Adapter

194E-AA00E-PE-TN 194E Load switch

2071-AP4 Kinetix 3 400W Component Servo Drive

2090-CSWM1DF-14AA04 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MFC001 FANUC Ladder III-C for Open CNC with Proficy GlobalCare Complete

HE693FLT050 Operator Interface Displays, Clears PLC Fulat Tables

IC600WD050 Expansion Rack I/O Cable, 50 feet (15m)

IC647HSTMK031 Historian Media Kit v3.1

IC660BBA020RR Analog I/O Block, 24/48Vdc Power, 4 In/2 Out, Ph B

IC694MDL655 Input module 24 VDC 32 point POS/NEG logic.

IC756WDC009J-22 DV Development Sys VB, Java, C++, Japanese, Version 2.2

MicroLogix 1500/1769 System 1769-SDN DEVICENET SCANNER FOR 1764 AND 1769 CONTROLLERS

PLC-5/1771 System 1784-PCM5 PLC-5/PCMCIA COMMUNICATION CABLE

Distributed I/O 1797-TPYR CONTROLNET EX Y-TAP RIGHT ANGLE

Communications D9240-6.5.2 DEVICENET SLAVE DEVEL. TOOL SOFTWRE USER MANUAL