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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門(mén)（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤(pán)的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問(wèn)題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開(kāi)組合制造技術(shù)的使用；具體方法是將損耗性加工托盤(pán)作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P(pán)上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問(wèn)題，包括：材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開(kāi)發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問(wèn)題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái)，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門(mén)方法。
除此之外，在多激光加工過(guò)程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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280-MTR22-M3 ArmorStart 90 Degree M22 Motor Cordset

FX1N-60MR-001 主機(jī)36點(diǎn)入/24點(diǎn)出?繼電器輸出?

1492-LSG2 IEC Sensor Blck 5.1x68x38.5mm Spr Clp

1494G-EF3N-421 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44436BC44

ET 200SP 6ES7134-6HB00-0DA1 AI 2xU/I 2/4 線制 高速型，基座單元類型 A0、A1

1585D-M4HBDM-2 Micro D-Code, QD Style Ethernet Media

1756-A7XT ControlLogix 7 Slots XT Chassis

1794-IJ2XT Flex XT 2 Point Input Frequency Module

194E-CA16E-P11 194E Load switch

2080-LCD Micro810 LCD Display With Keypad

2090-CSWM1DF-18AA19 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYNANC1 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB159 Proficy GlobalCare Complete for Logic PC Runtime 1,500 I/O

HE693STG884 8-ch. +/-25mV, +/-50mV, +/-100mV with 16-bit resolution + weighing fun c.

IC610MDL179RR 115/230Vac Output w/Removable Term. Block (8 points)

IC647HSTSS15KM Historian Standard Server 15000 Points (M4 Key)

IC660BBD120 Block High Speed Counter

IC695ALG106 Isolated Analog module, 6 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000E-27 DataViews Devel Suite Visual Basic Java C++ Native C Custom Editor & Custom Data Source English v2.7

CompactLogix System 1769-IQ6XOW4 COMBO 6PT 24 VDC SNK/SRC IN, 4PT VAC/VDC RELAY OUT

PLC-5/1771 System 1771-EX EXTENDER, PROCESSOR/ADAPTER, STANDARD DENSITY

Distributed I/O 1799-AUXCON 2-POSITION PLUG FOR AUXILIARY POWER

Operator Interface 2711P-K6M1D PV PLUS 600 GRAYSCALE, KEYPAD, SRIO, DC PS

Support 9325-L2140R SUPT REINSTATEMENT CONTRACT FOR 9325L2140

Support 9358-PBBK10S SUPT RENEWAL CONTRACT FOR 9358PBBK10ENE

Support F1775-RM FIRMWARE UPGRADE FOR 1775-RM PLC3 PROCESSOR MODULE

RSI Software Products 9324RSFBCU1 UPGRADE RSFIELDBUS CONFIG SW 64 TO 256 FB

RSI Software Products 9701-VWMR015AENE RSVIEW ME STATION RUNTIME 15 DISPLAY

RSI Software Products 9330-GC200UR UPGRADE: OUT-SUPT: RSGUARDIAN CORE 24 TO 128 NODE

Motion Control 2094-PRS5 POWER RAIL, SLIM, 230V OR 460V, 5 AXIS

A06B-6093-H101 Beta Series SVU-12 12 Amp Amplifier

IC200UEX210 28 point expansion. (16) 120VAC In, (12) 120VAC Out, 120/240VAC Power Supply. (Includes IC200CBL501)

IC752CKT014 DATAPANEL 150 STARTER KIT

MTR-3N31-H-R-0-N-SRR Servo Motor Nema34 with Seal

ZA06B-0153-B075#7008 A30/3000 servo motor with 64k serial encoder

20BD8P0A0AYNAND0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC260JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-V4P8 PowerFlex 520 0.75kW (1Hp) Power Module

OFSCSPEST Quantum 10 LIC. OFS SMALL Expired Subbion

FVR 1. 5E11S-7JE 3. 0KVA 8.0A 1.5KW 單相AC220V/50Hz/60Hz

1492-J3P 2.5 square mm Standard Terminal Block

1492-SPM3D150 MCB Supplementary Protector 15 A

軟啟動(dòng)器 3RW40381BB04

SIMATIC HMI 系列面板 6AV2124-1MC01-0AX0 KP1200 精智 12 英寸，按鍵

150-SPPB2UR SMC-50 POWER POLE ASSEMBLY 110A

1738-IB8M12 ArmorPoint 8 Point Input Module

1784-CP7 PLC-5 Communication Adaptor

193-KB63 4.5-6.3 A IEC Bibllic Overload Relay

20-750-PBUS PowerFlex 750 Ser PROFIBUS DPV1 Adapter

2090-CSBM1DE-10AF05 Kinetix Cable Single DSL 2090-Series

20AB2P2A0AYNNNC0 PowerFlex 70 AC Drive 20A

GA647IFPLSR00900 GCA iFIX Plus SCADA 900 I/O Srv

GP647IFESGDV00075 GCP iFIX Optn: ESig & ERec 75 I/O Dev

IC600BF842RR -10Vdc to +10Vdc Analog Input Module (8 channels)

IC647HSTCCP25M Historian Client Connection Pack 25 Users (M4 Key)

IC647TIAC TIA:Texas Instrument Unib PC Adapter

IC693MDR390RR Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV010E-925 "DV-Draw Development on Inb Linux/Red Hat, English v9.25"

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