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UDX-2140現(xiàn)貨 in stock! 歡迎來電咨詢~！！

UDX-2140,

UDX-2140

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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Motion Control MPL-A4530K-HK22AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,8.2KG

Motion Control 2090-UXPC-D0903 CABLE,9/9 POS,45 DEG D/STRAIGHT D,3M

CBL-3T-RD-20 Resolver Cable for MTR-3T Series Servo Motors, 20 Ft.

IC641HBR301 Max-ON "Standard" Software for 90-30 Hot Stand By Redundancy

IC800SLM500M2XE25 5000W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647TSSOSI000 Proficy Troubleshooter Connector: OSIsoft PI Source

20AE3P9A0AYNNNC0 PowerFlex 70 AC Drive 3.9 A at 3 Hp 20A

20DD2P1A0EYNANASE PowerFlex 700S AC Drive 20D

20P41AE540RA0NNN PowerFlex 540 A DC Drive

2711P-B6C20A8 PanelView Plus 6 6 Color Key/Touch AC

280-PWRM35A-M30 ArmorConnect 3-PH Power Media trnk cable

CPM1A-40CDR-A-V1 40點(diǎn)主機(jī) AC100-220V 24點(diǎn)入，16點(diǎn)繼電器輸出

1492-MCGAT250 Ground Fault Circuit Breaker

1494V-LK DiISCONNECT SWITCH ACCESSORY

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運(yùn)行版軟件 6AV2104-3BB04-0AE0 SIMATIC WinCC Runtime Advanced 128 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-0M3 RJ45 Ethernet Media

1756-OB16E ControlLogix 16 Point D/O Module

188-K1B320-N Miniature Circuit Breaker 32 A

194E-FA80E 194E Load switch

2090-CFBM7DF-CDAF07 MP-Series 7m Feedback Cable

2090-U5PM-D0903 Ultra 5000 3m Interface Cable

BC646MVSU01 View Standard Edition Upgrade from QuickDesigner with Proficy GlobalCare Complete

GC647AUR010 GC Universal Reporting Client 10 Pak

IC200ACC405 VersaMax Micro 64 and Micro 40 spare parts kit. Kit includes (5) Micro 64 terminal blocks, (5) Micro 40 terminal blocks and (5) Micro 64 terminal block covers.

IC646CSPR005 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 5X monitored KPIs

IC647IFPLSR00075C iFIX Plus SCADA 75 I/O Server (M1Component Part)

IC660MLA103 Label for IC660BBA103 (Qty 100)

IC697ALG441 Analog Input Expander, Voltage, 16 Channels

IC758WMM020 iGlobalCare Complete 11-20 Users (same site): DataViews for Windows

FlexLogix System 1794-CE3 EXTENDER CABLE FOR TERMINAL BASES, 3 FT/.9M

GuardPLC Systems 1753-OPC GUARDPLC OPC SERVER

Process Control 1757-UPGSIFY UPGRADE DPR RECORDERS QUICKBUILDER I/F

Operator Interface 2711P-T12C6B2 PV PLUS 1250, TOUCH, RIO/DH, AC PS, EXT MEM

Support 9220-TGR SUPT REINSTATEMENT CONTRACT FOR 9220TG

Support 2755-ASNS SUPT RENEWAL CONTRACT FOR 2755ASN

Support F1785-V30BSERD FIRMWARE UPGRADE FOR 1785-V30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350KOE RSVIEW32 WORKS 5K (KOREAN)

RSI Software Products 9701-VWSTJPU1 RSV STUDIO ME TO ENTERPRISE UPG JAPANESE

RSI Software Products 9399-WABLUG WINTELLIGENT LINX LITE USER'S GUIDE

Motion Control 8720MC- -HAS2 DIGITAL HIM

BC646MRB300 Logic PC Runtime 300 I/O

IC300OSW005 Cscape PDA Software with Palm V Series Cable

IC754CBL06CTD 6" TFT QuickPanel Control, Loaded, 24Vdc, Blank

MTR-3T45-I-R-0-M-0RR Servo Motor Metric

20AC8P7A3AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC022A0EYNANCNK PowerFlex 700S AC Drive 20D

20G1ALF500AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D4P0N114 PowerFlex 525 1.5kW (2Hp) AC Drive

2715-T12WD PanelView 5500 12.1 in. Graphic Terminal

FR-A740-11K 17.5KVA 23A 11KW

1492-LD4RB201 2-Ckt Resistor Blk,Metal Oxide Film,4mm

1494F-L3 Door Hardware Kit

軟啟動(dòng)器 3RW44352BC45

ET 200SP 6ES7193-6AG40-0AA0 BA 1× LC 玻璃光纖/1×FC快連式，光纖最遠(yuǎn)距離 2KM

1585D-D4UBJM-5 Micro D-Code, QD Style Ethernet Media

1747-UIC SLC USB to DH-485 Converter

1794-IA8 Flex 8 Point Digital Input Module

194E-AA20E 194E Load switch