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產(chǎn)品簡介
2IK6GN-AW
2IK6GN-AW
產(chǎn)品價(jià)格:¥450
上架日期:2019-11-15 08:46:25
產(chǎn)地:2IK6GN-AW
發(fā)貨地:vexta
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    2IK6GN-AW現(xiàn)貨 in stock! 歡迎來電咨詢~??!

    2IK6GN-AW,

    2IK6GN-AW

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    數(shù)控編程工藝及加工效率的研究

    由于后控板塑件在洗衣機(jī)上為外觀件,表面光潔度要求較高,所以在模具型腔加工制造過程中必須保證型腔尺寸的公差要求和表面粗糙度要求。對(duì)于該模具型腔零件,從內(nèi)向外主要由以下幾部分構(gòu)成:塑件型腔面、分型面、排氣槽、側(cè)抽芯槽、模架面、回程桿墊片槽等。在編制數(shù)控編程工藝時(shí),一般按照整體粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形狀清角的工藝思路進(jìn)行編程,并按照分區(qū)域編程的思路,逐漸完成整體零件的編程工作。



    圖1 洗衣機(jī)后控板模具型腔

    2.1 整體粗加工刀具的選擇

    在編制粗加工程序時(shí),粗加工刀具型號(hào)的選擇直接決定了開粗的加工效率。若開粗刀具選擇過小,致使每刀的下刀量較小,而且刀具的進(jìn)給速度也較小,最終導(dǎo)致工件的加工效率很低。若開粗刀具選擇過大,表面上看起來粗加工時(shí)間很少,但是開粗效果不理想,本應(yīng)開粗到位的區(qū)域沒有開粗到位,需要增加整體中粗程序或大范圍的清角程序,這樣總體的加工時(shí)間也會(huì)增加。所以在粗加工刀具選擇方面,不但要考慮到工件的整體尺寸大小,還要考慮該零件的材料去除量大小。對(duì)于中小型零件來說,原則上把開粗時(shí)間 控 制 在 5h 以 內(nèi) ,初 步 選 定 開 粗 刀 具 為 直 徑 為 32mm的牛鼻刀,刀具定義為D32R0.8mm。
    2.2 型腔精加工刀具的選擇

    在對(duì)模具零件型腔進(jìn)行精加工時(shí),由于模具的型腔面在塑件上為外觀面,表面光潔度要求較高,并考慮到模具的型腔面大部分為曲面,所以在精加工刀具選擇方面,優(yōu)先選擇球頭銑刀進(jìn)行加工,刀具符號(hào)用B及 R 表 示 ,如 直 徑 為 20mm 的 球 頭 刀 定 義 為B20R10mm。本次研究列出了 3 種精加工刀具選擇方案:第 1種方案為大直徑球頭銑刀(B16R8mm)整體精加工、小直徑球頭銑刀(B8R4mm)局部清角的編程加工工藝;第 2 種方案為較大直徑球頭銑刀(B12R6mm)整體光刀、小直徑球頭銑刀(B8R4mm)清角的編程加工工藝;第3種方案為整體用小直徑球頭(B8R4mm)刀一次加工到位,如表 1 所示。然后對(duì)以下
     

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    6ES78331FA130YF5

    1497B-A14-M11-0-N Control Power Transber

    1606-XLS480E-3 Power Supply XLS 480 W Power Supply

    1769-IA16 CompactLogix 16 Pt 120VAC D/I Module

    189-AL02 MCB Accessory Auxiliary Contact

    194R-HF-400-4U 194R Disc Switch Conductor Mtg Hdwre

    2090-CPBM7DF-12AA25 MP-Series 25m Power and Brake Cable

    2090-XXNPMP-16S15 MP-Series 15 m Length Power Cable

    CBL-30-BT-20 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 20 feet

    GF-0201 Connecting FlashCable to Fowler Ultra Digit I and II.

    IC200TBX164 Tool box, Micro 64 and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

    IC646TBSPMPS500 Smart Process Monitoring Process+ server 500 loops

    IC647NSF000 Siemens TCP/IP OPC Server

    IC693ACC331 Base is discontiued. Use generic TBQC base IC693ACC329.

    IC752CAB102 AB Micrologix cable for DataPanel 30/50

    IC800VMCP1030 Power cable for 1 kW VersaMotion servo motor- 3 meter

     

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