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　正在進(jìn)行的改變硬件已經(jīng)開始同質(zhì)化今天，PLC已經(jīng)不應(yīng)該去比較誰(shuí)的CPU執(zhí)行速度更快？誰(shuí)的存儲(chǔ)更大？誰(shuí)能帶的I/O點(diǎn)更多？能夠用什么編程語(yǔ)言？PLC作為工業(yè)控制的核心產(chǎn)品，已經(jīng)產(chǎn)生了很多變化，這一切要?dú)w根于IT技術(shù)帶來(lái)的革命。存儲(chǔ)越來(lái)越便宜而且越來(lái)越大，使得你在PLC上可以存儲(chǔ)大量的實(shí)時(shí)數(shù)據(jù)，而CPU則越來(lái)越快，以前那些解決不了的問(wèn)題正在被輕松解決，而顯示屏也越來(lái)越多樣和豐富，硬件的需求越來(lái)越高速，但是，標(biāo)準(zhǔn)化和通用化是未來(lái)的趨勢(shì)，因此，競(jìng)爭(zhēng)已經(jīng)不在硬件本身，性能決定一切的時(shí)代即將過(guò)去。

　　PLC要更加開放的融合各種技術(shù)功能時(shí)代已經(jīng)到來(lái)，這就包括了運(yùn)動(dòng)控制、安全、液壓，機(jī)器人、CNC、實(shí)時(shí)通信、FDT、無(wú)線以太網(wǎng)、GPRS等都在廣泛的滲透到控制中，PLC要變得更加開放才能在未來(lái)的競(jìng)爭(zhēng)中生存。

　　技術(shù)正在走向融合-集成解決方案PC技術(shù)的廣泛應(yīng)用使得控制器的能量無(wú)限擴(kuò)大，而豐富的軟件應(yīng)用也讓CPU必須更快，更強(qiáng)，IT技術(shù)提供了這一切，Inb架構(gòu)的嵌入式CPU已經(jīng)被廣泛應(yīng)用于工業(yè)控制，而PAC、PCC、PLC、PC、DCS、SCADA這些概念正在相互融合，并且逐漸的與GIS、SQLServer等專業(yè)技術(shù)相互接口融合，控制技術(shù)正在構(gòu)成一個(gè)集成的整體，單個(gè)的PLC或者PC已經(jīng)在整個(gè)控制應(yīng)用的需求中變得扁平，界限也開始模糊，專用控制器，通用控制器的概念也開始模糊，世界正在走向融合。

　　如果單純的講PLC的性能、功能進(jìn)行列項(xiàng)比較，是無(wú)法反映高端PLC的全貌的，只能在局部看PLC，而必須結(jié)合產(chǎn)業(yè)需求、高端PLC廠商的產(chǎn)品設(shè)計(jì)架構(gòu)與理念等來(lái)綜合考量。

　　高端PLC技術(shù)的發(fā)展動(dòng)力

　　1．IT行業(yè)對(duì)于自動(dòng)化行業(yè)的推動(dòng)

　　1．1使得硬件更加通用化

　　隨著IT技術(shù)的發(fā)展，CPU的處理能力、通信速度(以太網(wǎng)技術(shù))、存儲(chǔ)及擴(kuò)展能力、軟件功能塊(OPC)、診斷與維護(hù)能力(基于IT技術(shù)的維護(hù))能力和顯示能力都得到了大幅度的提高，并且，IT技術(shù)的發(fā)展也導(dǎo)致了硬件成本的不斷下降，并且，IT的競(jìng)爭(zhēng)使得芯片更容易獲取，而成本卻更低。

　　1．2標(biāo)準(zhǔn)化與模塊化設(shè)計(jì)

　　為了降低系統(tǒng)的生產(chǎn)與制造成本，PLC產(chǎn)品不斷的走向模塊化與標(biāo)準(zhǔn)化設(shè)計(jì)。

　　因此，發(fā)展國(guó)產(chǎn)PLC產(chǎn)品要時(shí)刻關(guān)注IT技術(shù)對(duì)于自動(dòng)化的發(fā)展的推動(dòng)，關(guān)注IT技術(shù)如何被集成到自動(dòng)化技術(shù)中。

　　2.面向復(fù)雜控制的需求拉動(dòng)PLC的發(fā)展無(wú)論是PLC，PCC，PAC技術(shù)，其發(fā)展宗旨均是為了滿足更為復(fù)雜的機(jī)器與生產(chǎn)現(xiàn)場(chǎng)的控制需求，分布式計(jì)算對(duì)于總線提出新的需求，生產(chǎn)集成對(duì)于軟件SCADA和DCS的需求不斷增加，PLC將在這里擔(dān)負(fù)更多的功能。

　　PLC最初的應(yīng)用主要為了邏輯控制而開發(fā)，而隨著IT技術(shù)、通信技術(shù)、傳感器技術(shù)以及生產(chǎn)管理對(duì)于現(xiàn)場(chǎng)數(shù)據(jù)的需求，為了跟蹤生產(chǎn)過(guò)程，分析工藝和質(zhì)量的影響因素，對(duì)于現(xiàn)場(chǎng)數(shù)據(jù)的需求不斷提高，對(duì)于環(huán)境和安全的需求也帶來(lái)了安全技術(shù)的發(fā)展，這些影響了PLC對(duì)于控制的要求：

　　2．1復(fù)雜的算法設(shè)計(jì)

　　今天在機(jī)器控制領(lǐng)域已經(jīng)有些類似于過(guò)程控制領(lǐng)域的PID調(diào)節(jié)、工藝算法設(shè)計(jì)(套色、張力、稱重、牽伸、放卷、收卷)等需要PLC具有超強(qiáng)的算法設(shè)計(jì)和處理能力，例如：B&R的PCC就可以采用C，C++編程，這對(duì)于復(fù)雜算法設(shè)計(jì)更為容易，而Bachmann的PLC則可以基于C，C++，Java編程，SoftPLC的SoftPLC則也可以基于Java編程。

　　2．2運(yùn)動(dòng)控制

　　由于以前的機(jī)器上，運(yùn)動(dòng)控制執(zhí)行件較少，通常都采用專用的運(yùn)動(dòng)控制器，而現(xiàn)在的運(yùn)動(dòng)控制應(yīng)用更為廣泛，在各個(gè)機(jī)械制造領(lǐng)域，以及造紙、啤酒生產(chǎn)線、煙草等領(lǐng)域都有更為廣泛的應(yīng)用，而這對(duì)于運(yùn)動(dòng)控制如電子齒輪、電子凸輪、定位控制有了更多的要求，如SIEMENS的T-CPU系列即可完成運(yùn)動(dòng)控制任務(wù)的處理，而B&R的PCC則可以直接通過(guò)總線控制伺服驅(qū)動(dòng)器實(shí)現(xiàn)各種運(yùn)動(dòng)控制的算法。

　　2．3安全技術(shù)

　　隨著對(duì)于人身安全及設(shè)備安全的需求，各個(gè)PLC廠商均開發(fā)了為安全應(yīng)用而設(shè)計(jì)的SafetyLOGIC產(chǎn)品，如SIEMENS的317F，319FCPU即為安全應(yīng)用而設(shè)計(jì)，ABB的PLUTO安全PLC、RockwellAutomaTIon的，而B&R則開發(fā)了SafetLOGICPLC。
 

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