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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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1784-CP14 SLC Communication Cable

193-KB40 2.9-4.0 A IEC Bibllic Overload Relay

20-750-PBAY-RHBB-2437 POWERFLEX 750 KIT,SIDE BUSBAR,2437Amps

2090-CS0DSDS-AA10 Kinetix Cable, 1.0m,Cascade, S0 Safe Off

20AB070A0AYNANC0 PowerFlex 70 AC Drive 70 A at 25 Hp 20A

GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

IC647TDV950 CIMPLICITY HMI Server 5000 I/O Development and Runtime System

IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV001K-98 DV Development - Inb/Linux RedHat Addt'l User, Korean, Version 9.8

Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

PLC-5/1771 System 1771-OW CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9356-PRO2200R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2200

Support 9324-RL0300ITS SUPT RENEWAL CONTRACT FOR 9324RL0300IT

EtherNet/IP Products 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

RSI Software Products 9301-2SE3500ESU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9356-PRO2450U8R UPGRADE: OUT-SUPT: RSSQL PROF.5000 TO 32000 TAGS

Motion Control N-2304-1-F04AA SERV MTR,0.5NM,6000RPM,1000 LN ENCDR,BRK

44A730464-G20 Connector Kit, AC12, A12 & A22/2000 Motor Power

IC200ALG322 ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH

IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

Silver Series 6008-SV2R TWO CHANNEL RIO SCANNER FOR VME BUS BACKPLANE

VMEM/VDNC/VDOCS-DEMO Demo CD for VisualMEM, VisualDocs and VisualDNC

20BD022A3NYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FD014AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D088A103 PowerFlex 400- 45 kW (60 HP) AC Drive

MA0185100 Quantum LINE TAP/COAX CBL SYS

285-BRCF25-M12 Source Brake Cordset Flex Cable

E6A2-CW5C 12-24VDC,集電極開(kāi)路輸出30VDC 30mA,2相,100P/R,200P/R

1492-SPM1D500 MCB Supplementary Protector 50 A

變頻器選件 6SE6 400-0BE00-0AA0 BOP2 操作面板 430

電機(jī)啟動(dòng)器 3VU16400MH00

150-CA01 Smart Motor Controller Accessory

1715-A2A 1715 2 Slot Adaptor Base Unit

1771-IR 1771 6 Point Input Module

193-EC4AB E3 Plus 1-5 A Current Relay

198-W103H ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF03 MP-Series 3m Power Cable

2094-BL02 Kinetix Line Interface Module

DEMOCD00010 Proficy FIX DEMO CD

GFK-0732 ECLiPS English Control Language Programming System for Series 90-30 PLC User's Guide

IC210BDR012 24VDC Power Source, (6) 24VDC in /(4) out (Relay 8 Amp), (2) analog bs, Expandable, without LCD/Keypad

IC647ARC999 PA Reporting Client UNL

IC647PPSOC3 Proficy Process Systems Operator Console with CIMPLICITY - 3 Pak

IC693CPU311 5-Slot Base With CPU in base (6K Bytes User Program) Battery included

IC754VBL06CTD 6 inch TFT QuickPanel View/ Loaded/ 24VDC/ Blank Label

MSI-CONNECTOR-43 Historian Connector-43

SLC/1746 System 1746-R12 REPLACEMENT COVERS FOR SLC 5/01 PROCESSOR MODULES

Distributed I/O 1734-OV2E 24V DC 2 CHANNEL SINK OUTPUT MODULE

Application-specific products 1803-EEM20E4 EEM,32 PULSES, 24V DC, NEMA 4 ENCLOSURE

Operator Interface 2711E-K10C15 PANELVIEW 1000E KEYPAD TERMINAL, 10.4" FLAT PANEL

Support 9302-BATR SUPT REINSTATEMENT CONTRACT FOR 9302BAT

Support 9381-PP2500KENS SUPPORT RENEWAL CONTRACT FOR 9381PP2500KEN

DeviceNet Products 1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE

RSI Software Products 9301-2SE3350ESU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBPCNT60ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 60 UNITS

Motion Control MPL-B860D-SJ22AA MOTOR,SERVO,83.0NM,2000RPM,SINGL,460V

Silver Series 1398-DDM-009 DRIVE,15A PEAK, ULTRA 100

HE660BGM224 Genius BASIC Programmable Co-processor with (2) RS-232 ports

IC646TJT000 CIMPLICITY?Tracker Server-Inb

QBH2D100S2P/B QUICKPANEL 6" STN HAND HELD BUNDLE BLANK

ST-2852 STXi output module Triac Output 2 points, 12V ~ 125VAC/ 0.5A

20BC105A0AYNACD0 PowerFlex 700 AC Drive 20B

20F14NC205JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive

140CPS11420C Quantum 電源, 115/230 VAC, 可累加, 8A, CC

284D-FHD1P4Z-10-CR-SB DeviceNet Variable Frequency Drive

CJ1H-CPU66H CPU單元I/O點(diǎn)數(shù)2560，120K程序容量，最多三個(gè)擴(kuò)展機(jī)架。

1492-RIFM20F-2 Connection Products

總線插頭 6GK1500-0FC00 RS485 總線插頭， 12MBd180? ，連接 OP 及 OLM

變送器 3RS21 40-2GD60

1497A-A1-M18-0-N 50Va 208/230/480-120/24V 50/60 Hz Cpt

1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module