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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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RSI Software Products 9301-2SE3400ITU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2 RSWIRE DESIGNER/JIC PROFESSIONAL PACK

Motion Control 1326AB-B410J-M2L MOTOR,SERVO,460V,2.7NM,7250RPM,MULTI,IP67

2224 Greyline OS, 2 Line, (20) 5MM Chars, Backlit Supertwist LCD. ASCII /Serial Interface, NEMA 4

HE800ACC006 Cage-clamp (screw) style I/O plug, 6-terminal. (Qty 1). May be used as an alternative to the standard SmartStack plugs which are spring-clamp style.

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC302) will enable Series 90-30 & Series 90-70 CPUs (except CPU374) to go up to 75 months (shelf life of 10 years ) of RAM memory backup w/no power & the CPU374 backup=15 mo

QPK2D101S2P QUICKPANEL 6" STN COLOR WITH CE MARK

TGT-000A-2-0 Target series 2-axis motion control module

20BC3P5A3AYNAEC1 PowerFlex 700 AC Drive 20B

20F1AND415AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D017H204 PowerFlex 40- 7.5 kW (10 HP) AC Drive

140DRC83000C Quantum 繼電器輸出, 8點(diǎn), NO/NC, 2A/點(diǎn), CC

284E-FVD2P3Z-10-RR-3-DB1-SB EtherNet Variable Frequency Drive

TL-N5ME1 5mm,電感式,三線,常開200mA NPN方20×20mm電源:10-30VDC

1492-SPM1B400 MCB Supplementary Protector 40 A

直流電源 6EP1436-3BA00 3 相 400-500VAC 輸入，24VDC/20A 輸出

電機(jī)啟動器 3VU13400MD00

1497D-A15-M21-0-22 GEN PURPOSE TRANSFORMER

1607-XT200D2A ArmorPower Dual 24VDC Output 91W PS

1769-OB16 CompactLogix 16 Pt 24VDC D/O Module

190S-AND2-CB25C-KN-V 1.6-2.5 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PBS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA09 MP-Series 9m Standard Cable

2090-XXTFMP-S05 MP-Series 5 m Length Feedback Cable

CBL-T7-MB-10 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 10 feet

GF-3017R Connecting FlashCable to Chatillon DTG Series.

IC200UDD220 VersaMax Micro 20 point PLC,(12) 24VDC In, (8) 24VDC Sink Outputs, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not i

IC646TPR150 ProServer 150 I/O Point Runtime System

IC647OPXM OPX:Opto 22 Mistic

IC693ALG442 Analog Combo Module 4IN/2OUT

IC752DSX000 DataPanel 160, GE Fanuc Label, 240x64 LCD display w/ LED backlight. In cludes integrated keypad for data entry. No touch capability. Various sizes of text, bitmaps, bar graphs. Supports limited PC/104 capability . UL, cUL, CE, UL1604

IFIXONNODE100C iFIX Upgrade to On-Node 100 Tag Standard Edition Historian with Alarm & Event Option, M1 Key

SLC/1746 System 1784-CP14 CABLE ASSY, 10 FT/3.2 M

Industrial Computers 6186-M17ALTR VERSAVIEW 17 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M405B-ENT 1404-M4 ETHERNET PM3000

Operator Interface 2711-T6C5L1 PV600 COLOR TOUCH, RS232 (DH485)

Support 9301-2SE3100JPS SUPT RENEWAL CONTRACT FOR 93012SE3100JP

Support 9380-RSBARR SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR

DeviceNet Products 1734-TBSQ10 10 MODULES BASES W/ REMOVABLE IEC SPRING TERMINALS

RSI Software Products 9301-2SE3200U1R RSVIEW RUNTIME 150 TO 300 UPGRADE:OUT-OF-SUPPORT

RSI Software Products 9358-BPCNT60ENE RSBATCH PC-BASED PHASES 60 UNITS

Motion Control MPL-B4520P-RK24AA MOTOR,SERVO,6.1 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-SCVG100-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,100.0M

GFK-2210 PowerCube with Pulse & Direction Interface, Users Manual

IC646MGRS03 Electronic Signature option for a 3 users Procify Change Management system.

MTR-1235-E-D-E-0 Stepping Motor Nema23, Series Wdg, Encoder

QPICGAE0000 10.4 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 110 VAC

20BC030A3AYNANC1 PowerFlex 700 AC Drive 30 A at 15 kW 20B

20F11NC022JA0NNNNN PowerFlex 753 AC Packaged Drive

21G1ALC650JN2NNNNN-ND-P3-P14 PowerFlex Air Cooled 755 Packaged Drive

2711P-RFK7 PanelView Plus Accessory

280G-F12S-10C-RRG-CBG ArmorStart 280/1 Safety Starter

C200HW-PA204 電源單元AC110-120V/200-240V

1492-PD3C2127 760 A Power Distribution Block

中央處理單元 6ES7414-3XJ04-0AB0 CPU414-3，1.4MB，60ns，電源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

變送器 3RS17061FW00

TIA 博途數(shù)字化選件 6ES7823-1EA00-0YL5 TIA Portal Teamcenter Gateway SUS