Z117低氫型 直流 高釩鋼 用于鑄鐵缺陷的焊補(bǔ),如汽車缸體、機(jī)架齒輪箱等,也可焊補(bǔ)高強(qiáng)度鑄件及球墨鑄鐵件,焊件不進(jìn)行預(yù)熱,焊后可以進(jìn)行切削加工,但加工性能不如Z508、Z308和Z408
Z208是低碳鋼芯、強(qiáng)石墨化型藥皮的鑄鐵電焊條,焊縫在緩冷時(shí)可變成灰口鑄鐵,抗裂性能較差??山恢绷鲀捎?,價(jià)格低廉。用途: 用于焊補(bǔ)灰口鑄鐵的缺陷。
Z238是低碳鋼芯、強(qiáng)石墨化型藥皮的球墨鑄鐵焊條,由于加入一定量的球墨化劑,使熔敷金屬中的石墨在受冷過程中呈球狀析出,可交直流兩用。用途: 用于焊補(bǔ)球墨鑄鐵件。
Z308是純鎳焊芯、強(qiáng)還原性石墨型藥皮的鑄鐵焊條,施焊時(shí),焊件可不預(yù)熱,具有良好的抗裂性能和加工性能。鎳價(jià)格昂貴,應(yīng)該在其它焊條不能滿足時(shí)才可選用。交直流兩用。用途: 用于鑄鐵薄件及加工面的補(bǔ)焊,如發(fā)動(dòng)機(jī)座、機(jī)床導(dǎo)軌、齒輪座等重要灰口鑄鐵件。
Z408是鎳鐵合金焊芯,強(qiáng)還原性石墨藥皮的鑄鐵焊條,具有強(qiáng)度高、塑性好、線膨脹系數(shù)低等特點(diǎn)。抗裂性對(duì)灰口鑄鐵與Z308差不多,但對(duì)球墨鑄鐵則比Z308強(qiáng),對(duì)含磷量高(0.2%P)的鑄鐵,也具有良好的效果,切削加工性能比Z308和Z508稍差。用于常溫或稍經(jīng)預(yù)熱(至200℃左右)灰口鑄鐵及球墨鑄鐵的焊接。交直流兩用。用途: 適用于重要高強(qiáng)度灰口鑄件及球墨鑄件的補(bǔ)焊。如汽缸、發(fā)動(dòng)機(jī)座、齒輪、軋輥等。
Z508是鎳銅合金(蒙乃爾)焊芯,強(qiáng)還原性石墨藥皮的鑄鐵焊條。其工藝性能及切削加工性能都接近Z308,但由于收縮率較大,抗裂性較差。焊接接頭強(qiáng)度較低,所以不宜用于受力部位的焊接,可用于常溫或低溫預(yù)熱(至300℃左右)的灰口鑄鐵的焊接。交直流兩用。用途: 用于強(qiáng)度要求不高的灰口鑄件的焊補(bǔ)。
Z208鑄鐵焊條 符合 GB EZC
相當(dāng) AWS EC1
說明:Z208是低碳鋼芯、強(qiáng)石墨化型藥皮的鑄鐵電焊條,焊縫在緩冷時(shí)可變成灰口鑄鐵,抗裂性能較差??山恢绷鲀捎?,價(jià)格低廉。
用途:用于焊補(bǔ)灰口鑄鐵的缺陷。
熔敷金屬化學(xué)成分(%)化學(xué)成分 C Mn Si S P Fe
保證值 2.00~4.00 ≤0.75 2.50~6.50 ≤0.100 ≤0.150 余量
參考電流(AC、DC+)焊條直徑(mm) φ3.2 φ4.0 φ5.0
焊接電流(A) 90~120 130~180 190~220
注意事項(xiàng):
1.焊前焊條須經(jīng)150℃左右烘焙1h。
2.對(duì)于承受應(yīng)力及沖擊等重要鑄件結(jié)構(gòu),不宜采用本焊條。
3.小型薄壁鑄件剛度不大部位的缺陷可以不預(yù)熱焊補(bǔ),而一般焊件需預(yù)熱至400℃,焊后保溫緩冷,則焊補(bǔ)處有可能進(jìn)行切削加工。
Z238鑄鐵焊條 符合 GB EZCQ
說明:Z238是低碳鋼芯、強(qiáng)石墨化型藥皮的球墨鑄鐵焊條,由于加入一定量的球墨化劑,使熔敷金屬中的石墨在受冷過程中呈球狀析出,可交直流兩用。
用途:用于焊補(bǔ)球墨鑄鐵件。
熔敷金屬化學(xué)成分(%)化學(xué)成分 C Mn Si S P Fe 其它元素總量 球化劑
保證值 3.20~4.20 ≤0.80 3.20~4.00 ≤0.100 ≤0.150 余量 ≤0.100 0.04~0.15
參考電流(AC、DC+)焊條直徑(mm) φ3.2 φ4.0 φ5.0
焊接電流(A) 80~120 130~170 160~190
注意事項(xiàng):
1.焊前焊條須經(jīng)250℃左右烘焙1h。
2.焊前應(yīng)將焊件預(yù)熱至500℃左右,焊后保溫緩冷,則補(bǔ)焊處有可能進(jìn)行切削加工。
3.熱處理規(guī)范
正火處理:900-920℃保溫2.5h,爐冷至730-750℃保溫2h取出空冷。
退火處理:900-920℃保溫2.5h,爐冷至100℃以下。
Z308鑄鐵焊條 符合 GB EZNi-1
相當(dāng) AWS ENi-C1
說明:Z308是純鎳焊芯、強(qiáng)還原性石墨型藥皮的鑄鐵焊條,施焊時(shí),焊件可不預(yù)熱,具有良好的抗裂性能和加工性能。鎳價(jià)格昂貴,應(yīng)該在其它焊條不能滿足時(shí)才可選用。交直流兩用。
用途:用于鑄鐵薄件及加工面的補(bǔ)焊,如發(fā)動(dòng)機(jī)座、機(jī)床導(dǎo)軌、齒輪座等重要灰口鑄鐵件。
熔敷金屬化學(xué)成分(%)化學(xué)成分 C Mn Si S Ni Fe 其它元素總量
保證值 ≤2.00 ≤1.00 ≤2.50 ≤0.030 ≥90 ≤8 ≤1.00
參考電流(AC、DC+)焊條直徑(mm) φ2.5 φ3.2 φ4.0 φ5.0
焊接電流(A) 50~100 70~120 110~180 160~190
注意事項(xiàng):
1.焊前焊條須經(jīng)150℃左右烘焙1h。
2.可以通過錘擊焊縫消除焊補(bǔ)區(qū)應(yīng)力,避免裂紋。
Z408鑄鐵焊條 符合 GB EZNiFe-1
相當(dāng) AWS ENiFe-C1
說明:Z408是鎳鐵合金焊芯,強(qiáng)還原性石墨藥皮的鑄鐵焊條,具有強(qiáng)度高、塑性好、線膨脹系數(shù)低等特點(diǎn)??沽研詫?duì)灰口鑄鐵與Z308差不多,但對(duì)球墨鑄鐵則比Z308強(qiáng),對(duì)含磷量高(0.2%P)的鑄鐵,也具有良好的效果,切削加工性能比Z308和Z508稍差。用于常溫或稍經(jīng)預(yù)熱(至200℃左右)灰口鑄鐵及球墨鑄鐵的焊接。交直流兩用。
用途:適用于重要高強(qiáng)度灰口鑄件及球墨鑄件的補(bǔ)焊。如汽缸、發(fā)動(dòng)機(jī)座、齒輪、軋輥等。
熔敷金屬化學(xué)成分(%)化學(xué)成分 C Mn Si S Ni Fe 其它元素總量
保證值 ≤2.00 ≤1.80 ≤2.50 ≤0.030 45~60 余量 ≤1.00
參考電流(AC、DC+)焊條直徑(mm) φ3.2 φ4.0 φ5.0
焊接電流(A) 50~100 70~120 110~180
注意事項(xiàng):
焊前焊條須經(jīng)150℃左右烘焙1h。
Z508鑄鐵焊條 符合 GB EZNiCu-1
相當(dāng) AWS ENiCu-B
說明:Z508是鎳銅合金(蒙乃爾)焊芯,強(qiáng)還原性石墨藥皮的鑄鐵焊條。其工藝性能及切削加工性能都接近Z308,但由于收縮率較大,抗裂性較差。焊接接頭強(qiáng)度較低,所以不宜用于受力部位的焊接,可用于常溫或低溫預(yù)熱(至300℃左右)的灰口鑄鐵的焊接。交直流兩用。
用途:用于強(qiáng)度要求不高的灰口鑄件的焊補(bǔ)。
熔敷金屬化學(xué)成分(%)化學(xué)成分 C Mn Si S Cu Ni Fe 其它元素總量
保證值 ≤1.00 ≤2.50 ≤0.80 ≤0.025 24~35 60~70 ≤6 ≤1.00
參考電流(AC、DC+)焊條直徑(mm) φ2.5 φ3.2 φ4.0 φ5.0
焊接電流(A) 50~100 70~120 110~170 140~190
注意事項(xiàng):
1.焊前焊條須經(jīng)150℃左右烘焙1h。
2.焊時(shí)運(yùn)條以窄焊道為宜,每次焊縫的長(zhǎng)度不宜超過50mm,焊后立即用小錘輕輕錘擊焊接處,以消除焊補(bǔ)區(qū)應(yīng)力,防止裂紋。
鑄鐵焊條使用說明:
執(zhí)行GB10044-88標(biāo)準(zhǔn)
鑄鐵焊條由于含碳量高,組織不均勻,強(qiáng)度低,塑性極差,屬于可焊性差的材料,焊接過程極易產(chǎn)生裂紋;焊后冷速極快,容易產(chǎn)生白口組織,造成切削加工困難。
鑄鐵的焊接和補(bǔ)焊,要達(dá)到較滿意的結(jié)果,必須注意“三分材料、七分工藝”,不僅要選擇焊條,而且采用適宜的補(bǔ)焊方法尤為重要。
建議采用下列焊接工藝,作為鑄鐵焊接和補(bǔ)焊時(shí)參考:
1. 首先清除焊接部位的油泥、砂、水、銹等臟物;對(duì)長(zhǎng)期處于高溫、蒸汽環(huán)境下工作的鑄鐵件,還要清除表面貧碳層及氧化層。
2. 根據(jù)被焊部位的形狀、缺陷類型,進(jìn)行開坡口、打止裂孔及熔池造型等準(zhǔn)備措施。
3. 對(duì)需要冷焊的工件,先預(yù)熱500-600℃左右,選用適宜電流,可連續(xù)施焊,焊接過程始終保持預(yù)熱的溫度,焊后立即覆蓋石棉粉等保溫材料,讓其緩慢冷卻,以提高其抗裂性能和加工性能。
4. 對(duì)于冷焊工件,防止母材熔化過多,減少白口傾向,防止熱量集中過多,造成應(yīng)力過大,應(yīng)盡量采用小電流、短弧、窄道焊(每段焊道長(zhǎng)度一般不超過50mm)。焊后馬上錘擊焊縫以松弛應(yīng)力防止開裂,待溫度降到60℃以下再焊一道。
5. 收弧時(shí)注意弧坑填滿,以防收弧處裂。
鑄鐵焊條簡(jiǎn)明表
牌號(hào) GB標(biāo)準(zhǔn) AWS標(biāo)準(zhǔn) 藥皮類型 焊接電源 主要用途
Z208 EZC EC1 石墨型 AC、DC+ 用于焊補(bǔ)灰口鑄鐵的缺陷。
Z238 EZCQ 石墨型 AC、DC+ 用于焊補(bǔ)球墨鑄鐵件。
Z308 EZNi-1 ENi-C1 石墨型 AC、DC+ 用于鑄鐵薄件及加工面的補(bǔ)焊,如發(fā)動(dòng)機(jī)座、機(jī)床導(dǎo)軌、齒輪座等重要灰口鑄鐵件。
Z408 EZNiFe-1 ENiFe-C1 石墨型 AC、DC+ 適用于重要高強(qiáng)度灰口鑄件及球墨鑄件的補(bǔ)焊。如汽缸、發(fā)動(dòng)機(jī)座、齒輪、軋輥等。
Z508 EZNiCu-1 ENiCu-B 石墨型 AC、DC+ 用于強(qiáng)度要求不高的灰口鑄件的焊補(bǔ)。
鑄鐵焊條使用說明:
執(zhí)行GB10044-88標(biāo)準(zhǔn)
鑄鐵焊條由于含碳量高,組織不均勻,強(qiáng)度低,塑性極差,屬于可焊性差的材料,焊接過程極易產(chǎn)生裂紋;焊后冷速極快,容易產(chǎn)生白口組織,造成切削加工困難。
鑄鐵的焊接和補(bǔ)焊,要達(dá)到較滿意的結(jié)果,必須注意“三分材料、七分工藝”,不僅要選擇焊條,而且采用適宜的補(bǔ)焊方法尤為重要。
建議采用下列焊接工藝,作為鑄鐵焊接和補(bǔ)焊時(shí)參考:
1. 首先清除焊接部位的油泥、砂、水、銹等臟物;對(duì)長(zhǎng)期處于高溫、蒸汽環(huán)境下工作的鑄鐵件,還要清除表面貧碳層及氧化層。
2. 根據(jù)被焊部位的形狀、缺陷類型,進(jìn)行開坡口、打止裂孔及熔池造型等準(zhǔn)備措施。
3. 對(duì)需要冷焊的工件,先預(yù)熱500-600℃左右,選用適宜電流,可連續(xù)施焊,焊接過程始終保持預(yù)熱的溫度,焊后立即覆蓋石棉粉等保溫材料,讓其緩慢冷卻,以提高其抗裂性能和加工性能。
4. 對(duì)于冷焊工件,防止母材熔化過多,減少白口傾向,防止熱量集中過多,造成應(yīng)力過大,應(yīng)盡量采用小電流、短弧、窄道焊(每段焊道長(zhǎng)度一般不超過50mm)。焊后馬上錘擊焊縫以松弛應(yīng)力防止開裂,待溫度降到60℃以下再焊一道。
5. 收弧時(shí)注意弧坑填滿,以防收弧處裂。
Category |
Trade- |
Equivalent to China Standard |
Characteristics & application |
Equivalent to AWS |
Hard-surfacing 硬 面
堆
焊
|
D 667 |
EDZCr-B-15 |
HRc≥48. Resistance to wear, gas corrosion and oxidation. Hardfacing of blast furnace hopper and cracker part. |
|
D 802 |
EDCoCr-A-03 |
HRc38-47. Resistance to heat, wear and corrosion. Hardfacing of high temperature part such as the edge of thermo-cutter. |
ECoCr-A |
|
D 812 |
EDCoCr-B-03 |
HRc45-50. Resistance to heat, wear and corrosion. Hardfacing of high temperature part such as internal-combustion engine valve. |
ECoCr-B |
|
D 822 |
|
HRc≥53. Resistance to Wear and heat, bad shock resistance. Hardfacing of rotating blade wheel of boiler. |
|
|
D 832 |
EDCoCr-C-03 |
HRc≥50. Wear and heat resistance. Hardfacing of high temperature part such as hot-rolling guided way. |
ECoCr-C |
|
D 842 |
EDCoCr-D-03 |
HRc28-38. Corrosion and thermo-fatigue resistance, work harding. Hardfacing of hot forging die. |
|
|
Cast iron
鑄
鐵 |
Z 308 |
EZNi |
Pure nickel, excellent general properties. Used to weld thin cast iron part and repair welding machined surface, such as guided way of machine tool. |
ENi-Cl |
Z 408 |
EZNiFe |
Iron nickel, high strength and excellent ductility. Repair welding of important gray cast iron and nodular cast iron, such as cylinder cap. |
ENiFe-Cl |
|
Z 508 |
EZNiCu-1 |
Copper nickel, good machinability and bad crack resistance. Repair welding of sand hole and gray cast iron machined surface subject to no load. |
ENiCu-B |
|
Copper alloys
銅
合
金 |
Cu 107 |
ECu |
Red copper, atmosphere and sea water corrosion and excellent electric conductivity. Welding of red copper such as electrical copper row. |
ECu |
Cu 207 |
ECuSi |
Silicon bronze, corrosion resistance and high strength. Welding of copper, silicon bronze and brass. |
ECuSi |
|
Cu 227 |
ECuSnB |
Tin phosphor bronze, corrosion resistance and high strength. Welding of copper, silicon bronze and brass. |
ECuSn-C |
|
Cu 237 |
ECuAl |
Aluminum bronze, wear and corrosion and high strength. Welding or surfacing of copper alloys. |
ECuAl-A2 |
|
Aluminum alloys
鋁 合 金 |
Al 109 |
TAl |
Pure aluminum, excellent corrosion resistance and middle strength. Welding of pure aluminum. |
E1100 |
Al 209 |
TAlSi |
Silicon aluminum, good crack resistance and wide range of usage. Welding of aluminum alloys other than aluminum magnesium alloys. |
E4043 |
|
Al 309 |
TAMn |
Manganese aluminum, corrosion resistance and high strength. Welding of aluminum alloys. |
E3003 |
|
Nickel alloys 鎳合金 |
Ni 102 |
ENi-1 |
Pure nickel. Welding and surfacing of nickel and nickel to steel. |
ENi-1 |
Ni 207 |
ENiCu-7 |
Copper nickel. Welding and surfacing of copper nickel and copper nickel to steel. |
ENiCu-7 |
Category 類別 |
Trade 牌號(hào) |
Chemical comb 主要成份(%) |
Characteristics & application 特性和用途 |
Equivalent to AWS 相當(dāng)AWS |
Hardfacing
硬
面
堆
焊 |
S 101 |
C3 Cr28 Ni4 |
HRc48-54. Resistance to wear, gas corrosion and oxidation. Hardfacing of bucket tooth and case pump. |
|
S 111 |
C1 Cr29 W5 |
HRc38-47. Resistance to wear and corrosion at high-temperature. Hardfacing of high temperature and pressure valve. |
ECoCr-A |
|
S 112 |
C1.5 Cr29 W8 |
HRc45-50. Resistance to wear and corrosion at high-temperature. Hardfacing of valve and hot-rolling pass. |
ECoCr-B |
|
S 113 |
C2.5 Cr30 W17 |
HRc≥55. Wear and heat resistance at high temperature, bad shock resistance. Hardfacing of screw charging carriage. |
|
|
S 114 |
C2.5 Cr30 W12 |
HRc≥53. Wear and heat resistance at high temperature, bad shock resistance. Hardfacing of three-cone bit. |
ECoCr-C |
|
Copper alloys
銅
合
金 |
S 201 |
Sn1 Si0.3Mn0.3 |
Good mechanical properties and crack resistance. Gas welding and argon arc welding of red copper. |
ERCu |
S 211 |
Si3 Mn1 |
Good mechanical properties. Argon arc welding of copper alloys and MIG brazing of steel. |
ERCuSi-Al |
|
S 212 |
Sn5 Cu Rem. |
Wear resistance. Argon arc welding of copper alloys and surfacing of steel. |
ERCuSn-A |
|
S 213 |
Sn8 Cu Rem. |
Wear resistance. Argon arc welding of copper alloys and surfacing of steel. |
ERCuSn-C |
|
S 214 |
Al7.5 Cu Rem. |
Wear and corrosion resistance. Argon arc welding of copper alloys and surfacing of steel. |
ERCuAl-A1 |
|
S 215 |
Al9 Cu Rem. |
Wear and corrosion resistance. Argon arc welding of copper alloys and surfacing of steel. |
ERCuAl-A2 |
|
S 221 |
Cu60 Sn1 Si0.3 |
Melting point is about 890℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron. |
|
|
S 221F |
Cu60 Sn1 Si 0.3 |
S221 welding rod coated with flux. |
|
|
S 222 |
Cu58Sn0.9Si0.1 |
Melting point is about 880℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron. |
RBCuZn-C |
|
S 222F |
Cu58Sn0.9Si0.1 |
S222 welding rod coated with flux. |
RBCuZn-C |
|
S 223 |
Cu59 Sn0.6 |
Melting point is about 900℃. Braze welding of copper, steel and cast iron. |
RBCuZn-A |
|
S 224 |
Cu62 Si0.5 |
Melting point is about 905℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron. |
|
|
Copper 銅
合
金 |
S 225 |
Cu48 Ni10 |
Melting point is about 935℃and high strength. Braze welding of steel, nickel and carbide alloys. |
RBCuZn-D |
S 225F |
Cu48 Ni10 |
S225 welding rod coated with flux. |
RBCuZn-D |
|
S 226 |
Cu60 Sn0.3 |
Melting point is about 900℃. Gas welding of brass, also braze welding of copper, steel and cast iron. |
|
|
S 227 |
Cu58Sn0.9Ni0.5 |
Melting point is about 880℃. Gas welding and carbon arc welding of brass, also braze welding of copper, steel and cast iron. |
RBCuZn-B |
|
S 229 |
Cu55 Ni6 Mn4 |
Melting point is about 920℃, high strength. Braze welding of steel, nickel and hard carbide. |
|
|
Aluminum alloys
鋁
合
金 |
S 301 |
Al≥99.5 |
Good ductility and corrosion resistance. Gas welding and argon arc welding of pure aluminum. |
ER1100 |
S 311 |
Si5 Al Rem. |
Corrosion resistance, wide range of usage. Gas welding and argon arc welding of aluminum alloys other than high magnesium alloys. |
ER4043 |
|
S 321 |
Mn1.3 Al Rem. |
Good corrosion resistance, weldability and ductility. Gas welding and argon arc welding of aluminum alloys. |
|
|
S 331 |
Mg5 Mn0.4 |
Corrosion resistance and high strength. Argon arc welding of aluminum alloys. |
ER5183 |
|
|
|
|
|
斯米克釬焊料分別有:(銅鋅釬焊料),(銅磷銀基釬焊料),(鋁基釬焊料),(錫鉛釬焊料),(鎳基釬焊料).簡(jiǎn)介如下:
Category |
Trade-mark |
Specification |
Melting |
Chemical |
Application
|
Equivalent |
Copper 銅鋅 |
L103 |
Wire & rod |
885-888 |
Cu54 Zn Rem. |
Brazing of copper, bronze and steel, subjected to low load. |
|
L104 |
Foil |
890-930 |
Cu57 Mn2 |
Brazing of carbide cutting tool. |
|
|
Copper
銅磷 |
L201 |
Cast rod, wire & rod, powder |
710-800 |
P7 Cu Rem. |
Brazing of copper and copper alloys. |
BCuP-2 |
L204 |
Cast rod, wire |
640-815 |
P5 Ag15 |
Brazing of copper, copper alloys, silver and molybdenum etc. |
BCuP-5 |
|
L205 |
Cast rod, wire & rod, powder |
640-800 |
P6 Ag5 |
Brazing of copper and copper alloys. |
BCuP-3 |
|
L207 |
Cast rod, wire & rod |
640-770 |
P7 Ag5 |
Brazing of copper and copper alloys. |
BCuP-7 |
|
L209 |
Cast rod, wire |
684-710 |
P7 Ag2 |
Brazing of copper and copper alloys. |
BCuP-6 |
|
Silver
銀基 |
L302 |
Wire & rod |
745-775 |
Ag25 Cu40 |
Brazing of copper, copper alloys, steel and stainless steel etc. |
|
L303 |
Wire & rod |
660-725 |
Ag45 Cu30 |
Brazing of copper, copper alloys, steel and stainless steel etc. |
BAg-5 |
|
L303F |
Flux coated rod |
660-725 |
Ag45 Cu30 |
L303 coated with flux, the same application as L303. |
BAg-5 |
|
L304 |
Foil |
690-775 |
Ag50 Cu34 |
Brazing of copper, copper alloys and steel etc. |
BAg-6 |
|
L308 |
Wire & rod |
779-780 |
Ag72 Cu Rem. |
Brazing of copper and nickel under vacuum or reducing protective atmosphere. |
BAg-8 |
|
L312 |
Wire & rod |
595-605 |
Ag40.Cu.Zn.Cd |
Brazing of copper, copper alloys, steel and stainless steel etc. |
|
|
L313 |
Wire & rod |
625-635 |
Ag50.Cu.Zn.Cd |
Brazing of copper, copper alloys, steel and stainless steel etc. |
BAg-1a |
|
L321 |
Wire & rod 絲 |
615-650 |
Ag56.Cu.Zn.Sn |
Brazing of copper, copper alloys, steel and stainless steel etc. |
BAg-7 |
|
L323 |
Wire & rod |
665-755 |
Ag30.Cu.Zn.Sn |
Brazing of copper, copper alloys, steel and stainless steel etc. |
|
|
L325 |
Wire & rod |
645-685 |
Ag45.Cu.Zn.Sn |
Brazing of copper, copper alloys, steel and stainless steel etc. |
BAg-36 |
|
L326 |
Wire & rod |
650-720 |
Ag38.Cu.Zn.Sn |
Brazing of copper, copper alloys, steel and stainless steel etc. |
BAg-34 |
|
Aluminum base 鋁基 |
L400 |
Cast rod, wire & rod |
577-582 |
Si11.5 |
Brazing of aluminum and aluminum alloys. |
BAlSi-4 |
L401 |
Cast rod |
525-535 |
Si5 Cu28 |
Brazing of aluminum and aluminum alloys. |
|
|
Tin lead 錫鉛 |
L600 |
Wire & rod |
183-185 |
Sn60 Sb≤0.8 |
Soldering of fusible bls and heat-treated part. |
60Sn |
L601 |
Wire & rod |
183-227 |
Sn18 Sb2 |
Soldering of copper, copper alloys and galvanized iron plain sheet. |
18Sn |
|
L602 |
Wire & rod |
183-256 |
Sn30 Sb2 |
Soldering of copper, brass, copper alloys and galvanized iron plain sheet. |
30Sn |
|
L603 |
Wire & rod |
183-235 |
Sn40 Sb2 |
Soldering of copper, copper alloys, steel and zinc parts. |
40Sn |
|
L604 |
Wire & rod |
183-222 |
Sn90 Sb≤0.15 |
Soldering of copper and steel for food and medicine field. |
90Sn |
|
L605 |
Wire & rod |
232-240 |
Ag5 Sn95 |
Soldering of copper and steel for electrical and food field. |
|
|
L608 |
Wire & rod |
295-305 |
Sn5.5 Ag2.5 |
Soldering of copper, copper alloys, steel and stainless steel. |
|
|
Nickel base 鎳基 |
L702 |
Powder |
970-1000 |
Cr7 B3 Si4 |
Brazing of stainless steel under vacuum or protective atmosphere. |
BNi-2 |
Category |
Trade-mark |
Product name |
Characteristics & application |
Gas 氣焊 |
CJ301 |
Copper gas welding flux |
Melting point is about 650℃, flux for gas welding and brazing of copper and copper alloys. |
CJ401 |
Aluminum gas welding flux |
Melting point is about 560℃, flux for gas welding of aluminum and aluminum alloys. |
|
Silver 銀釬焊 |
QJ101 |
Silver brazing flux |
Brazing flux of copper, copper alloys, steel and stainless steel within 550-750℃. |
QJ102 |
Silver brazing flux |
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃. |
|
QJ102A |
Silver brazing flux |
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃. Non agglomeration. |
|
QJ112 |
Silver brazing paste flux 膏狀銀釬焊熔劑 |
Brazing flux of copper, copper alloys, steel and stainless steel within 600-850℃. |
|
QJ103 |
Silver brazing flux |
Brazing flux of copper, copper alloys, steel and stainless steel within 550-750℃. |
|
Aluminum brazing 鋁釬焊 |
QJ201 |
Aluminum brazing flux |
Brazing flux of aluminum and aluminum alloys within 450-620℃. |
QJ207 |
Aluminum brazing flux |
Brazing flux of aluminum and aluminum alloys within 560-620℃. |
Category |
Trade- |
Chemical |
Hardness |
Application
|
Oxy- 氧
乙
炔
焰
噴
焊 |
F103 |
Cr10 B1.5 Si3 Ni Rem. |
HRc 25 |
Spray-fusing of cast iron parts,,, such as die for glass, cylinder, and guide. |
F101 |
Cr10 B2.5 Si3 Ni Rem. |
HRc 45 |
Spray-fusing of parts resistance to wear and corrosion, such as valve, the rotator and piston of pump. |
|
F101Fe |
Cr10 B2.5 Si3 Fe10 Ni Rem. |
HRc 45 |
Spray-fusing of corrosion-resistant parts, such as axle and stigma. |
|
F102 |
Cr16 B4 Si4 Ni Rem. |
HRc 60 |
Spray-fusing of parts resistance to wear, corrosion and high temperature oxidation, such as die and piston. |
|
F102Fe |
Cr16 B4 Si4 Fe15 Ni Rem. |
HRc 60 |
Spray-fusing of corrosion-resistant parts, such as axle and cold die. |
|
F105 |
F102+50%WC |
HRc 60 |
Spray-fusing of parts resistance to grain-wear , such as guide plate, scraper and blade of fan. |
|
F105Fe |
F102Fe+35%WC |
HRc 60 |
Spray-fusing of parts resistance to grain-wear, such as guide plate, scraper and blade of fan. |
|
F108 |
F102+80%WC |
HRc 60 |
Spray-fusing of parts resistance to strong grain-wear and free machining, such as harrow teeth of dredger. |
|
F301 |
Cr5 B4 Si4 Ni30 Fe Rem. |
HRc 45 |
Spray-fusing of vulnerable parts of agricultural machinery and mining machinery, such as gear and axletree. |
|
Track iron powder 軌鐵粉 |
Cr5 B1.5 Si3 Ni30 Fe Rem. |
HRc 28 |
Repair spray-fusing of defects such as scratch and concavity of railroad track. |
|
Oxy-acetylene flame spraying
氧 乙 炔 焰 噴 涂 |
F111 |
Cr5 B1.5 Si3 Ni30 Fe Rem. |
HB 150 |
Spraying of bearing and cutting parts etc. |
F113 |
Cr10 B1.5 Si3 Ni Rem. |
HB 250 |
Spray-fusing or spraying, such as roll, piston and axle of wear and corrosion resistance. |
|
F313 |
Cr15 B1.5 Fe Rem. |
HB 250 |
Spraying of dryer of papermaking and axle. |
|
F314 |
Cr18 Ni9 B1.5 Fe Rem. |
HB 250 |
Spraying of axle. |
|
F412 |
Sn10 P0.3 Cu Rem. |
HB 80 |
Spraying of axle and bearing. |
|
F512 |
復(fù)合Al5Ni95 |
|
Backing spray of transition layer between base and working layer. |
|
PTA hardfacing 等 離 子 弧 噴 焊 |
F221 |
Cr26 W5 B0.7 Co Rem. |
HRc 43 |
PTA hardfacing of sealing surface of high temperature and high pressure valve and the edge of hot shearing tool. |
F223 |
Cr21 W5 B1.5 Co Rem. |
HRc 40 |
PTA hardfacing of parts resistance to wear and corrosion at high temperature, such as valve under high temperature and high pressure, and blower. |
|
F321 |
Cr13 B1.5 Si1 Fe Rem. |
HRc 45 |
PTA hardfacing of corrosion-resistant parts under mid-temperature and mid-pressure, such as stop-plate etc. |
|
F322 |
Cr23 Ni13 Si5 B1 Fe Rem. |
HRc 40 |
PTA hardfacing of corrosion-resistant parts under mid-temperature and mid-pressure, such as valve base etc. |
|
F422 |
Sn10 P0.3 Cu Rem. |
HB 80 |
PTA hardfacing of axle and bearing etc.
|