IC660EBA100
IC660EBA100
IC660EBA100
水泥工業(yè)是耗能大戶,它面臨著節(jié)能降耗的艱巨任務(wù),特別是現(xiàn)今的新型干法水泥生產(chǎn)線,規(guī)模越來越大,節(jié)能空間也越來越大,全廠的風(fēng)機(jī)裝機(jī)容量約占全廠總裝機(jī)功率的30-40%,耗電量約占整個(gè)廠用電量30%-40%;隨著輥式磨系統(tǒng)越來越多地被采用,風(fēng)機(jī)耗電占總耗電量的比重也越來越大。風(fēng)機(jī)的選型是按照滿負(fù)荷狀態(tài)設(shè)計(jì)的,而實(shí)際生產(chǎn)過程中隨工況和產(chǎn)量的變化,會(huì)引起風(fēng)量、風(fēng)壓隨機(jī)調(diào)整,眾所周知風(fēng)機(jī)是屬于平方率負(fù)載,如將風(fēng)機(jī)的傳動(dòng)系統(tǒng)換成交流調(diào)速系統(tǒng),通過調(diào)整電機(jī)轉(zhuǎn)速,滿足風(fēng)機(jī)的不同工作狀態(tài)下的風(fēng)量和風(fēng)壓,就能把消耗在檔板和閥門上的能量節(jié)省下來,節(jié)能空間和效果是很可觀的,京蘭三源水泥有限公司是一條2000T/D的水泥生產(chǎn)線,其生料磨循環(huán)風(fēng)機(jī)電機(jī)為10KV/630KW,采用擋板(閥門)調(diào)節(jié)風(fēng)量大小,風(fēng)機(jī)消耗功率大,節(jié)流損失較大。調(diào)節(jié)風(fēng)門擋板控制風(fēng)量,由于擋板處于較高壓力下工作,易磨損,易造成管道內(nèi)風(fēng)量調(diào)節(jié)不準(zhǔn)確,對(duì)生料磨系統(tǒng)工藝影響也較大。
生料磨循環(huán)風(fēng)機(jī)在生料磨系統(tǒng)中起到很大作用,通過調(diào)節(jié)循環(huán)風(fēng)機(jī)可以控制磨系統(tǒng)的以下參數(shù):
1、磨內(nèi)通風(fēng)量:立磨靠風(fēng)掃磨,通風(fēng)量要適當(dāng)。風(fēng)量不足,合格的生料不能及時(shí)帶出,料層增厚,排渣量增多,設(shè)備負(fù)荷高,產(chǎn)量降低;風(fēng)量過大,料層過薄,影響磨機(jī)穩(wěn)定運(yùn)轉(zhuǎn)。
2、料層厚度:立磨穩(wěn)定運(yùn)轉(zhuǎn)的另一重要因素是料床穩(wěn)定。料層穩(wěn)定,風(fēng)量、風(fēng)壓和喂料量才能穩(wěn)定,否則就要通過調(diào)節(jié)風(fēng)量和喂料量來維持料層厚度。若調(diào)節(jié)不及時(shí)就會(huì)引起震動(dòng)加劇,電機(jī)負(fù)荷上升或系統(tǒng)跳停等問題。
3、磨機(jī)振動(dòng):振動(dòng)是輥式磨機(jī)工作中普遍存在的一個(gè)現(xiàn)象,合理的振動(dòng)是允許的,但若振動(dòng)過大,則會(huì)造成磨盤和磨輥以及襯板的機(jī)械損壞。
4、磨內(nèi)壓差:壓差是指風(fēng)環(huán)處的壓力損失,在磨機(jī)運(yùn)行時(shí),磨內(nèi)負(fù)荷量的變化不僅從磨機(jī)電流、料層厚度、振動(dòng)幅度等參數(shù)上反應(yīng)出來,而且壓差更能反映磨內(nèi)狀況。
5、磨機(jī)出口溫度:有效的控制出口溫度,可以保持良好的烘干及粉磨作業(yè)條件。
6、產(chǎn)品細(xì)度:磨內(nèi)通風(fēng)量的大小對(duì)產(chǎn)品細(xì)度也有一定影響。
另外磨的運(yùn)行穩(wěn)定因素還有喂料量、噴水量、研磨壓力、循環(huán)風(fēng)量和選粉機(jī)轉(zhuǎn)速等參數(shù)。
Dell PowerEdge R710 Server Xeon E5504 2.0GHZ 2GB RAM
HP Proliant DL380 G6 Server 1 X QC E5620 2.4GHZ 4GB RAM
HP Z600 Workstation Dual Xeon X5650 2.66GHZ 32GB RAM
DELL REMOTE ACCESS CONTROLLER IDRAC 6 ENTERPRISE K869T
IBM X3550 Inb Xeon E5335 2.0GHZ CPU Kit 42D3801
IBM X3550 Inb Xeon L5310 1.60GHZ CPU Kit 43W5909
ELPIDA 2GB PC3-8500U DDR3-1066 MEMORY EBJ21UE8BAFA-AE?-E
Samsung 2GB PC2-5300F DDR2-667 Memory M395T5750EZ4-CE?66
Elpida 4GB PC3-8500R DDR3-1066 Memory EBJ42HE8BAFA-AE?-E
Hynix 2GB PC3-10600R DDR3-1333 Memory HMT125R7AFP8C-H?9
Samsung 2GB PC3-10600 DDR3-1333 Memory M391B5673EH1-CH?9
Samsung 8GB PC3-8500R DDR3-1066 Memory M393B1K70BH1-CF?8
HP Proliant DL580 G7 Quad Xeon X7560 2.26GHz 48GB RAM
Dell PowerEdge R910 4X Xeon E7540 2.0GHz 32GB RAM
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Dell PowerEdge R910 Dual Xeon X7550 2.0GHz 48GB RAM
Dell PowerEdge R910 4X Xeon X7550 2.0GHz 48GB RAM
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HP Proliant DL320 G5p Server Xeon X3320 2.5GHz 2GB RAM
HP Proliant DL580 G7 Quad Xeon E7540 2.0GHz 64GB RAM
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Dell PowerEdge R910 Dual Xeon E7520 1.86GHz 16GB RAM
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Dell PowerEdge R910 4X Xeon E7520 1.86GHz 16GB RAM
HP Proliant DL580 G7 Quad Xeon X7550 2.0GHz 144GB RAM
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Dell PowerEdge R910 Dual Xeon E7520 1.86GHz 64GB RAM
Dell PowerEdge R910 4X Xeon E7530 1.86GHz 32GB RAM
HP Proliant DL580 G7 Quad Xeon X7560 2.26GHz 128GB RAM
HP Proliant DL320 G5p Dual Xeon X3320 2.5GHz 2GB RAM
HP Proliant DL580 G7 Quad Xeon X7560 2.26GHz 144GB RAM
Dell PowerEdge R510 Dual E5620 2.40GHZ 4GB RAM 1X450GB
Dell PowerEdge R510 Server Xeon E5620 2.40GHZ 4GB RAM
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Dell PowerEdge R510 Dual E5620 2.40GHZ 4GB RAM 1X600GB
HP Proliant DL580 G7 Quad Xeon X7550 2.0GHz 48GB RAM
Dell PowerEdge R710 Server Xeon X5670 2.93GHZ 48GB RAM
Dell PowerVault MD1120 Storage 1.5TB 7.2K SAS 2.5 Inch
Dell PowerEdge R710 Server Xeon X5670 2.93GHZ 32GB RAM
Dell PowerVault MD1120 Storage 450GB 10K SAS 2.5 Inch
Dell PowerEdge R510 Dual Xeon E5620 2.40GHZ 16GB RAM
Dell PowerEdge R710 Server Xeon X5670 2.93GHZ 72GB RAM
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Dell PowerEdge R710 Server Xeon X5670 2.93GHZ 8GB RAM
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Dell PowerEdge R710 Dual Xeon X5670 2.93GHZ 8GB RAM
Dell PowerEdge R710 Dual Xeon X5670 2.93GHZ 24GB RAM
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Dell PowerEdge R610 Server 1 X QC E5620 2.4GHZ 4GB RAM
IBM System X3500 Xeon E5345 2.33GHZ 4GB RAM 1 X 500GB
Dell PowerEdge R510 Dual E5620 2.40GHZ 16GB RAM 1X600GB
Dell PowerEdge R710 Dual Xeon X5670 2.93GHZ 32GB RAM
Dell Poweredge 1950 Dual Xeon E5345 2.33GHZ 4GB RAM
IBM System X3500 Xeon 5160 3.00GHZ 4GB RAM 1 X 500GB
Dell PowerEdge R710 Server Xeon E5620 2.4GHZ 4GB RAM
Dell PowerEdge R410 Xeon E5620 2.40GHZ 16GB RAM 1X450GB
Dell PowerEdge R410 Dual E5620 2.40GHZ 4GB RAM 1X600GB
IBM System X3650 M2 Xeon E5506 2.13GHZ 4GB RAM 1 X 1TB
HP Proliant DL380 G6 Server Xeon E5620 2.4GHZ 4GB RAM
Dell PowerEdge R410 Dual E5620 2.40GHZ 4GB RAM 1X1TB
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HP Z800 Workstation Dual Xeon X5650 2.66GHZ 32GB RAM
HP Proliant DL380 G6 Server Xeon X5670 2.93GHz 48GB RAM
Dell PowerEdge R710 Dual Xeon X5670 2.93GHZ 16GB RAM
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IBM InbliStation Z Pro Dual Xeon 5160 8GB RAM 2X1TB
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HP Proliant DL380 G6 Server Xeon X5670 2.93GHz 72GB RAM
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Dell PowerEdge R410 Dual E5620 2.40GHZ 16GB RAM 1X600GB
Dell PowerEdge R710 Server Xeon E5620 2.4GHZ 8GB RAM
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 48GB RAM
HP Z800 Workstation Xeon E5620 2.4GHZ 4GB RAM 1 X 1TB
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 96GB RAM
Dell PowerEdge R710 Server Xeon E5620 2.4GHZ 8GB RAM
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 64GB RAM
HP Proliant DL380 G6 Server Xeon X5670 2.93GHz 32GB RAM
Dell PowerEdge R410 Dual E5620 2.40GHZ 16GB RAM 1X450GB
HP Proliant DL180 G6 Server Xeon E5620 2.40GHz 4GB RAM
Dell PowerEdge R510 Xeon E5620 2.40GHZ 16GB RAM 1X450GB
Dell PowerEdge R410 Xeon E5620 2.40GHZ 16GB RAM 1X600GB
Dell PowerEdge R510 Xeon E5620 2.40GHZ 4GB RAM 1X600GB
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 16GB RAM
Dell PowerEdge R710 Server 1 X QC E5620 2.4GHZ 8GB RAM
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 24GB RAM
Dell PowerEdge R410 Dual E5620 2.40GHZ 4GB RAM 1X450GB
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 48GB RAM
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HP Proliant DL580 G5 Dual Xeon E7320 1.86GHZ 32GB RAM
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HP Proliant DL380 G6 Server Xeon X5670 2.93GHz 24GB RAM
HP Proliant DL380 G6 Dual Xeon X5670 2.93GHz 8GB RAM
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Dell Poweredge R710 Server Dual E5504 2.0GHZ 4GB RAM
Dell PowerEdge R710 Dual Xeon X5670 2.93GHZ 48GB RAM
HP Proliant DL380 G6 Server Xeon E5620 2.4GHZ 8GB RAM
HP Proliant DL380 G5 Dual Xeon E5355 2.66GHz 4GB RAM
HP Proliant DL360 G6 Server 1 X QC E5620 2.4GHZ 16GB
HP Proliant DL380 G6 Server 1 X QC E5620 2.4GHZ 16GB
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